Installation
INSTALLATIONTo install, follow the removal steps in the reverse order, noting the following points:
1. Transmission assembly (20)
- Slowly raise transmission jack until front of the transmission is aligned with rear of the engine.
2. Engine-transmission bolt (19).
- Tighten engine-transmission bolts, to the specified torque.
3. Flywheel-torque converter bolt (18).
- Align the flywheel-torque converter bolt boss with the starter portion of the converter housing by turning torque converter.
- Install flywheel-torque converter bolts (3 pieces) by turning crankshaft.
Torque: 54 Nm (40 ft. lbs.).
4. Flywheel under cover (17)
Torque: 6 Nm (52 inch lbs.).
5. Starter (16)
Torque: 40 Nm (30 ft. lbs.).
6. Heat protector (15)
Torque: 6 Nm (52 inch lbs.).
7. Stiffener (14)
Torque: 48 Nm (35 ft. lbs.).
8. Front crossmember (13)
Torque: 78 Nm (58 ft. lbs.).
9. Transmission oil cooler pipe (12)
- Install transmission oil cooler pipe to transmission.
Torque: 54 Nm (40 ft. lbs.).
- Install oil pipe clamp bracket to engine stiffener.
- Tighten oil pipe clamp bolt at engine mount side.
10. Exhaust pipe (11)
Torque:
Exhaust pipe to exhaust manifold: 67 Nm (49 ft. lbs.).
Exhaust pipe flange bolt: 43 Nm (32 ft. lbs.).
- Connect four oxygen sensor connectors to transmission harness connector.
11. Front propeller shaft (10)
12. Third crossmember (9)
Torque: 50 Nm (37 ft. lbs.).
13. Rear mount nut (8)
Torque: 41 Nm (30 ft. lbs.).
14. Rear propeller shaft (7)
Torque: 63 Nm (46 ft. lbs.)
15. Transfer protectors (6)
Torque: 37 Nm (27 ft. lbs.).
16. Harness (5)
- Connect transmission and mode switch harness connectors to engine harness.
- Connect harness clamp to engine harness clamp bracket and radiator clip. Connect ground harness to engine.
17. Air cleaner assembly (4)
18. Transfer control lever (3)
19. Selector lever assembly (2)
20. Front console (1)
- Connect wiring harness connectors.
- Install transfer control lever knob.
- Connect negative (-) battery cable.
- Install engine hood.
- Adjust shift lock cable.