Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Connecting Rod: Testing and Inspection

SELECTION
Each rod is sorted into one of four tolerance ranges (from 0 to 0.024 mm, in 0.006 mm increments) depending on the size of its big end bore. It's then stamped with a number (1, 2, 3 or 4) indicating that tolerance. You may find any combination of 1, 2, 3 or 4 in any engine.

Normal Bore Size: 55 mm (2.17 inch)

NOTE:
- Reference numbers are for big end bore size and do NOT indicate the position of the rod in the engine.
- Inspect each connecting rod for cracks and heat damage.