Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Clutch: Specifications

Clutch Clutch end plate-to-top disc clearance 1st Service limit 1.23 - 1.43 mm
2nd Service limit 0.75 - 0.95 mm
3rd Service limit 0.83 - 1.03 mm
4th and 5th Service limit 0.73 - 0.93 mm
Clutch return spring free length 1st, 2nd and 3rd Standard or new 50.8 mm
Service limit 48.8 mm
4th and 5th Standard or new 33.5 mm
Service limit 31.5 mm
Clutch disc thickness Standard or new 1.94 mm
Clutch plate thickness Standard or new 2.00 mm
Service limit When discolored
1st, 2nd and 3rd clutch end plate thickness Mark 1 Standard or new 2.6 mm
Service limit When discolored
Mark 2 Standard or new 2.7 mm
Service limit When discolored
Mark 3 Standard or new 2.8 mm
Service limit When discolored
Mark 4 Standard or new 2.9 mm
Service limit When discolored
Mark 5 Standard or new 3.0 mm
Service limit When discolored
Mark 6 Standard or new 3.1 mm
Service limit When discolored
Mark 7 Standard or new 3.2 mm
Service limit When discolored
Mark 8 Standard or new 3.3 mm
Service limit When discolored
Mark 9 Standard or new 3.4 mm
Service limit When discolored
4th and 5th clutch end plate thickness Mark 11 Standard or new 3.1 mm
Service limit When discolored
Mark 12 Standard or new 3.2 mm
Service limit When discolored
Mark 13 Standard or new 3.3 mm
Service limit When discolored
Mark 14 Standard or new 3.4 mm
Service limit When discolored
Mark 15 Standard or new 3.5 mm
Service limit When discolored
Mark 16 Standard or new 3.6 mm
Service limit When discolored
Mark 17 Standard or new 3.9 mm
Service limit When discolored
Mark 18 Standard or new 3.8 mm
Service limit When discolored
Mark 19 Standard or new 3.9 mm
Service limit When discolored