Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Water Passage Replacement




Water Passage Replacement

1. Drain the engine coolant Service and Repair.

2. Do the battery removal procedure.

3. Remove the intake manifold.

4. Remove the EGR pipe Service and Repair.

5. Disconnect the EGR valve connector, the ECT sensor 1 connector, the upper radiator hose, the lower radiator hose, the heater hoses, and the water bypass hoses from the water passage.

6. Remove the water passage and related parts.





7. Install the water passage in the reverse order of removal.

8. Install the EGR pipe Service and Repair.

9. Install the intake manifold.

10. Do the battery installation procedure.

11. Refill the radiator with engine coolant, and bleed the air from the cooling system Service and Repair.

12. Clean up any spilled engine coolant.