Steering

Power Steering Hydraulic Circuit (6-CYL. 5V Engine), Overview





Power steering pump model 4 (FP-4)
1. Power steering gear
2. Return hose
3. Pressure hose
4. Cap with dipstick
5. Bolt
- 9 Nm (80 inch lbs.)
6. Reservoir
7. Rubber mount
8. Clamp
- Use VAG1275 to tighten
9. Clamp
- Use VAG1275 to tighten
10. Suction hose
- Fitting location refer to Fig. 2
- Marks must align
11. Return hose
- Between reservoir and cooling line
12. Cable strap
13. Cooling line
14. Torx bolts (T-30)
- 9 Nm (80 inch lbs.)
15. Line
- Marks must align with mark on suction hose
16. Nut
- 20 Nm (15 ft. lbs.)
- For attaching pressure hose to cooling line
17. Suction hose
- Marking faces pump
18. Ribbed belt
- Mark running direction before removing

CAUTION: Mark the running direction before removing. Reinstalling a used belt in reversed running direction could damage the bell.

19. Seal 16 x 22
- Always replace
20. Banjo bolt
- 50 Nm (37 ft. lbs.)
21. Bolt
- 6 Nm (53 inch lbs.)
22. Pressure hose
23. Speed nut
24. Combi- bolt
25. Guard plate
26. Expanding - nuts





Fig. 1 Fitting location of suction hose at power steering pump (4-cyl. and V6 TDI engines)
- Mark -P- on suction hose must align with seam on pump





Fig. 2 Fitting location of suction hose at reservoir (all engines)
- Mark -1- on suction hose must align with seam on reservoir