Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Piston, Engine










Checking piston ring gap
^ Push ring squarely from above down to lower cylinder bore, approximately 15 mm from cylinder edge. To do this use a piston without rings.








Checking ring to groove clearance
^ Clean groove before checking clearance.





Checking piston
^ Measure pistons approximately 10 mm from lower edge of skirt, at 90° to piston pin axis.
^ Deviation from nominal dimension: maximum 0.04 mm





Piston and cylinder dimensions
1) Dimensions without graphite coating (thickness 0.02 mm) Graphite coating wears away.