Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Temperature Sensor: Service and Repair



Exhaust Gas Temperature Sensor, Removing And Installing







- Remove bolts (arrows) and remove engine covers -A- through -C-.







- Remove air distributor (arrows).

With secondary air







- Disconnect both connectors -2- from control modules for exhaust gas temperature sensor.
- Unscrew control module from intake manifold and expose wires.

Without secondary air







- For vehicles without secondary air, the control modules for exhaust gas temperature sensor are at rear of intake manifold, on left and right.
- Unscrew exhaust gas temperature sensor from exhaust manifold.

Installing
- Installation is the reverse of removal.

Tightening torques
Threaded connection Tightening torques
Nuts and bolts M6 10 Nm
M8 20 Nm
M10 45 Nm
M12 60 Nm
Except for the following:
Sensor for exhaust temperature 27 Nm