Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Damaged Threads, Servicing



Damaged threads, servicing
Replace damaged Helicoil thread inserts with the next larger version. Note the following when doing so:
^ A thread must only be repaired once.

WARNING: It is essential to wear protective goggles when drilling.

^ The Helicoil thread inserts must have a zinc-nickel coating.
^ The thread insert must be the same length as the thread in the body.
^ The foreman or line manager must inspect the thread repair.
^ Shavings which remain in the body must be immersed in wax.