Operation CHARM: Car repair manuals for everyone.

Window Regulator






Front Door

Window Regulator





1 - Assembly Carrier

Assembly carrier removed

Place new window regulator onto assembly carrier as shown.

Note routing of cables.

Note rivet sequence.

Rivet window regulator first at top and bottom with one rivet each.

Now, rivet the second upper rivet first.

2 - Aluminum Rivet

Install rivet using special pop rivet pliers (V.A.G 1753A).

3 - Coupling Plate

Door window is guided in driver

4 - Mount for Window Regulator Motor

Threaded pins of mount must engage audibly in assembly carrier, refer to => [ Window Regulator Motor ]. Window Regulator Motor

5 - Steel Rivet

Install rivet using special pop rivet pliers (V.A.G 1753A).

6 - Window Regulator

Removal:

Drill out rivets at top and bottom and knock rivet shafts out.

Press together lugs of threaded pins at mount for window regulator motor from vehicle interior and slide mount through from inside toward outside.

Remove window regulator from assembly carrier.

Installing:

Place window regulator onto assembly carrier as shown.

Note routing of cables.

Press threaded pins of mount for window regulator motor into assembly carrier.

Threaded pins must engage audibly in assembly carrier.

Rivet window regulator motor using special pop rivet pliers (V.A.G 1753 A).

Window Regulator Motor, Removing and Installing










- To remove, unscrew bolts - 2 - and remove window regulator motor - 3 - from assembly carrier - 1 -.

- When installing, tighten bolts to 3.5Nm.

Upper Door Hinge





- Top door hinge - 1 -.

- Torx bolts - 2 - (T45) installed on door side (32 Nm).

- Torx bolt - 3 - (T45) installed from outside vehicle (32 Nm).

- Torx bolt (T45) - 4 - ( installed from interior of vehicle ) 32 Nm.

- It is necessary to remove the instrument panel first before removing the door hinge.

- Front door - 5 -.

- Fender - 6 -.

Lower Door Hinge





- Bottom door hinge - 1 -.

- Torx bolts - 2 - (T45) installed on door side (32 Nm).

- Torx bolt - 4 - (T45) bolted to - A - pillar from interior of vehicle (32 Nm).

- Remove the trim at the bottom of the pillar - A -.

- Torx bolt - 3 - (T45) installed from outside vehicle (32 Nm).

- Front door - 5 -.

- Fender - 6 -.