Front Drive Axle With 108 mm Dia. Inner Constant Velocity Joint
Exploded view of components
Grease quantity and type
Constant velocity joints are packed with grease G 000 603:
Regrease joint when replacing boot.
1 - Cover
^ Always replace
2 - Circlip
^ Use normal commercial circlip pliers when removing and installing
3 - Inner constant velocity joint
^ Outside diameter: 108 mm
^ Replace only as a complete assembly
^ Removing
^ Installing
^ Greasing
^ Adhesive surfaces must be free of oil and grease
4 - CV joint boot with cap
^ Check inner constant velocity joint if boot is damaged.
^ Check for splits and chafing
^ Replace only as a complete assembly
^ Sealing surfaces (boot/drive shaft and boot/cap) must be free from grease when assembling
5 - Lock plate
6 - Multi-point socket-head bolt
7 - Drive shaft
8 - Hose clip
^ Always replace
9 - Boot for outer constant velocity joint
^ Without vent hole
^ Check for splits and chafing, replace if necessary
^ If damaged, check outer constant velocity joint
^ Sealing surfaces must be free of grease when assembling.
10 - Hose clip
^ Always replace
11 - Circlip
^ replace
^ Installation position
12 - Dished washer
^ Installation position
13 - Spacer ring (plastic)
^ Installation position
14 - Circlip
^ Always replace
^ Insert in groove on shaft
15 - Outer constant velocity joint
^ Replace only as a complete assembly
^ Installing: drive onto shaft with plastic hammer until compressed circlip seats
^ Circlip must fit in chamfer on joint when installing; guide with pliers if necessary.
^ Greasing
16 - Bolt
^ Always replace if removed
^ Loosening
^ Tightening
^ Tightening torque