Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Level Sensor: Service and Repair



Fuel Delivery Unit And Fuel Level Sensor, Assembly Overview







1 - Fuel delivery unit
- Fuel pump electrical, checking.
2 - Fuel Level Sensor G
- Resistance values, checking.
3 - Suction jet pipe
- To disconnect, press release button on connection piece
4 - Seal
- Replace
- Install dry
5 - Fuel return line
- From fuel filter
- Mark before removing
- To disconnect, press release button on connection piece
- Do not kink
- Note direction of arrow (fuel supply or return) on locking flange when installing
- Clipped in on fuel tank
6 - Fuel supply line
- To fuel filter
- Mark before removing
- To disconnect, press release button on connection piece
- Do not kink
- Note direction of arrow (fuel supply or return) on locking flange when installing
- Clipped in on fuel tank
7 - Electrical harness connector
- For Fuel level sensor G
- For Transfer Fuel Pump (FP) G6
8 - Locking ring
- Use wrench T10202 to remove and install
- Tighten to 145 Nm
9 - Suction jet pump