Operation CHARM: Car repair manuals for everyone.

Brake Fluid Reservoir






Brake Fluid Reservoir

Removing

- Remove the plenum chamber cover.

- Disconnect the connector from the brake fluid level warning switch (F34).

- Remove the brake fluid reservoir cover over the brake fluid reservoir => [ Brake Fluid Reservoir Cover ] Brake Fluid Reservoir Cover.

- To protect against escaping brake fluid, place enough lint-free cloths in the area below the master brake cylinder.

- Extract as much brake fluid as possible from the brake fluid reservoir with the brake charger/bleeder unit (VAS 5234) and adapter (VAS 5234/1).

- With manual transmissions, remove the clutch hydraulic line - 5 - from the brake fluid reservoir and seal it.







Brake fluid must never come into contact with fluids containing mineral oils (oil, gas, cleaning solutions). Mineral oil damages the sealing plugs and boots of the brake system.

Brake fluid is poisonous. NEVER siphon brake fluid with your mouth! Also due to its corrosive effect, brake fluid must not come into contact with paintwork.

Observe disposal regulations.

- Pull the lower locking pin out of the brake fluid reservoir.

- Remove the brake fluid reservoir from the brake master cylinder.

Installing

Remove the protective cap on the new brake fluid reservoir just before filling it.

- Coat the plugs on the brake fluid reservoir with brake fluid.

- Insert the brake fluid reservoir in the sealing plugs in the brake master cylinder.

- Push the lower locking pin through the brake fluid reservoir.

- Connect the electrical connector from the brake fluid level warning switch (F34).

- With manual transmission, connect the clutch hydraulic line - 5 - to the brake fluid reservoir.






- Fill the brake fluid up to the marking.

- Bleed the brake system, refer to => [ Brake System, Bleeding ] Service and Repair.

- With manual transmissions, bleed the clutch.

- Install the brake fluid reservoir cover over the brake fluid reservoir.

The brake fluid reservoir cover is not installed on all vehicle models.

- Install plenum chamber cover.