Transmission Output Shaft With Splines, Vehicles With Vibration Damper
Transmission Output Shaft with Splines, Vehicles with Vibration Damper
Special tools, testers and auxiliary items required
• Thrust Plate (VW 402)
• Thrust Disc (VW 412)
• Press Tube (30 - 100)
• Pulling Hook (T20143)
• Subframe Support Assembling Device (T40239)
• Sealing grease (G 052 128 A1)
Procedure
- Remove the center differential housing. Refer to => [ Center Differential Housing, Transmission Installed ] Center Differential Housing, Transmission Installed.
- Remove the circlip - arrow - on the inside of the housing.
• The circlip secures the transmission output shaft to the bearing in the housing.
- Carefully remove the transmission output shaft from the center differential housing using a copper mandrel.
• To remove the transmission output shaft, secure the center differential housing in a vise or have a 2nd technician hold it tight.
- Pry out the shaft seal - 1 -.
• Ignore - 2 -.
Installing
- Coat the outer edge of the shaft seal with axle oil.
• Installed position: The open side of the seal faces the housing.
- Install the shaft seal using the (T40239), - 1 -. Do not bend the seal.
- Fill the space between the sealing and dust lip half way with sealing grease (G 052 128 A1).
- Install the transmission output shaft into the center differential housing as follows:
- Install the transmission output shaft into the center differential housing from underneath.
- Position the housing and transmission output shaft on the (VW 402) under the shop press.
- Mount the (30 - 100) on the ball bearing inner race.
- Install the transmission output shaft.
- Install the locking ring - arrow - into the groove on the transmission output shaft.
- Install the center differential housing. Refer to => [ Center Differential Housing, Transmission Installed ] Center Differential Housing, Transmission Installed.
- Fill gear oil in transfer case. Refer to => [ Transfer Case Gear Oil, Draining and Filling ] Transfer Case Gear Oil, Draining and Filling.