Valvetrain Overview

Valvetrain Overview

• The cylinder head and the cylinder head cover must be replaced together.

• Do not start the engine for approximately 30 minutes after installing the camshafts. The hydraulic equalization elements must seat themselves (otherwise the valves will crash into the pistons).

• After working on the valvetrain and lifters, carefully rotate the crankshaft by hand at least 2 full revolutions before starting to be sure that valves do not strike the pistons.

• Always replace the gaskets and seals.






1 Exhaust Valve

• Do not reface by grinding, only lapping is permitted

• For the correct valve dimensions, refer to => [ Valve Dimensions ]

• Valve guides, checking, refer to => [ Valve Guides, Checking ] Testing and Inspection

2 Cylinder Head

3 Valve Guide

• Checking, refer to => [ Valve Guides, Checking ] Testing and Inspection

4 Valve Stem Seal

• Replace, refer to => [ Valve Stem Seals with Cylinder Head Installed ] Valve Stem Seals With Cylinder Head Installed, => [ Valve Stem Seals with Cylinder Head Installed ] Valve Stem Seals With Cylinder Head Installed

5 Valve Spring

6 Valve Spring Plate

7 Valve Retainers

8 hydraulic Adjusting Element

• Do not interchange

• Lubricate contact surface

9 Exhaust Camshaft

• Removing and installing, refer to => [ Camshafts ] Camshafts

• Check radial clearance using Plastigage (roller rocker lever removed)

• Radial clearance: 0.024 to 0.066 mm

• Run-out: maximum 0.04 mm

10 Cylinder Head Cover

• With integrated camshaft bearings

• Clean sealing surface, refacing is not permitted.

• Remove old sealant residue.

11 Bolt

• Replace

• Loosening, refer to => [ Loosening the Cylinder Head Cover ]

• Tightening sequence, refer to => [ Cylinder Head Cover Tightening Sequence ]

12 O-ring

• Replace

• Coat with engine oil

13 Plug

14 Intake Camshaft

• Removing and installing, refer to => [ Camshafts ] Camshafts

• Check radial clearance using Plastigage (roller rocker lever removed)

• Radial clearance: 0.024 to 0.066 mm

• Run-out: maximum 0.04 mm

15 Cover

• Replace

• Removing with the cylinder head cover installed, pierce through one side of the cover with an awl and pry it out

• Installing => [ Drive the cap in without sealing using the. ] Camshafts

16 Intake Valve

• Do not reface by grinding, only lapping is permitted

• For the correct valve dimensions, refer to => [ Valve Dimensions ]

• Valve guides, checking, refer to => [ Valve Guides, Checking ] Testing and Inspection

Loosening the Cylinder Head Cover





- Loosen the cylinder head cover in a sequence - 1 to 6 -.

Cylinder Head Cover Tightening Sequence





- Replace bolts

- Hand-tighten bolts in several stages in sequence - 1 to 6 -.

- Tighten the bolts in a sequence - 1 to 6 - to 8 Nm using a torque wrench.

- Tighten the bolts an additional 90° using a rigid wrench in sequence - 1 to 6 -.

• Ensure guide frame is not tilted.

Valve Dimensions





• Intake and exhaust valves must not be refaced by grinding. Only lapping is permitted.