Operation CHARM: Car repair manuals for everyone.

Component Locations Overview







Component Locations Overview






1 - Camshaft Adjustment Valve 1 (N205)

2 - Wastegate Bypass Regulator Valve (N75)

Installed directly on turbocharger, refer to => [ Components on Turbocharger ]

3 - Turbocharger Recirculating Valve (N249)

Installed directly on turbocharger, refer to => [ Components on Turbocharger ]

4 - Camshaft Adjuster Actuators

Cam adjustment actuator 1 (F366)

Cam adjustment actuator 2 (F367)

Cam adjustment actuator 3 (F368)

Cam adjustment actuator 4 (F369)

Cam adjustment actuator 5 (F370)

Cam adjustment actuator 6 (F371)

Cam adjustment actuator 7 (F372)

Cam adjustment actuator 8 (F373)

Component location, refer to => [ Ignition Coils ]

5 - Ignition Coils with Power Output Stages

Removing and installing, refer to => [ Ignition Coils with Power Output Stages ] Service and Repair

Ignition coil 1 with power output stage (N70)

Ignition coil 2 with power output stage (N127)

Ignition coil 3 with power output stage (N291)

Ignition coil 4 with power output stage (N292)

The ignition coils must be pulled out of the cylinder head using the ignition coil puller (T40039)

6 - Engine Control Module (ECM) (J623)

Removing and installing, refer to => [ Engine Control Module (J623) ] Service and Repair

7 - Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19)

Component location, refer to => [ Component Location of Oxygen Sensor ]

Heated oxygen sensors assembly overview, refer to => [ Heated Oxygen Sensors Overview ] Heated Oxygen Sensors Overview

8 - High Pressure Pump

Component location, refer to => [ High Pressure Pump ]

Removing and installing, refer to => [ High Pressure Pump ] High Pressure Pump

9 - Fuel Pressure Regulator Valve (N276)

Component location, refer to => [ High Pressure Pump ]

10 - Electrical Connector from the Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19)

Component location, refer to => [ Connector ]

11 - Engine Coolant Temperature (ECT) Sensor on Radiator Outlet (G83)

12 - Channel Separating Plate Vacuum Diaphragm (intake manifold flaps)

13 - Intake Manifold Runner Control (IMRC) Valve (N316)

14 - Engine Speed Sensor (G28)

4.5 Nm

Removing and installing, refer to => [ Engine Speed Sensor (G28) ] Service and Repair

15 - Charge Air Pressure Sensor (G31)

16 - Connectors

From the knock sensor 1 (G61) , installation location, refer to => [ Connectors ]

From the Camshaft Position (CMP) sensor (G40) , installation location, refer to => [ Connectors ]

For the fuel injectors, installation location, refer to => [ Connectors ] Component Locations Overview

17 - Throttle Valve Control Module (J338) , Electronic Power Control (EPC) Throttle Drive (G186)

EPC throttle drive angle sensor 1 (G187) and EPC throttle drive angle sensor 2 (G188)

The throttle valve control module must be adapted to the ECM after it is replaced. Use a vehicle diagnosis tester for this.

18 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 (N80)

19 - Intake Air Temperature (IAT) Sensor (G42)

20 - Knock Sensor (KS) 1 (G61)

20 Nm

Component location, refer to => [ Installation Location ]

Removing and installing, refer to => [ Knock Sensor 1 (G61) ] Service and Repair

21 - Engine Coolant Temperature (ECT) Sensor (G62)

22 - Camshaft Position (CMP) Sensor (G40)

23 - Fuel Pressure Sensor (G247)

27 Nm

Removing and installing, refer to => [ Fuel Pressure Sensor (G247) ] Service and Repair

24 - Manifold Absolute Pressure (MAP) Sensor (G71)

25 - Oil Pressure Switch

Reduced oil pressure switch (F378)

Oil pressure switch (F22)

Component location, refer to => [ Oil Pressure Switch ]

26 - Intake Manifold Runner Position Sensor (G336)

27 - Oil Pressure Regulation Valve (N428)

A - Data Link Connector (DLC)

In knee bolster on driver's side

B - Fuel Pump Control Module (J538)

C - Brake Lamp Switch (F) and Brake Pedal Switch (F63)

D - Clutch Position Sensor (G476)

Only on vehicles with a manual transmission

E - Accelerator Pedal Position Sensor (G79) and Accelerator Pedal Position Sensor 2 (G185)

On the accelerator pedal (both sensors are stored in one housing)

If the accelerator pedal module or ECM is replaced in vehicles with automatic transmission, the kick-down function must be adapted.

F - Coolant Fan Control Module (J293)

G - Fuel Injectors

Removing and installing, refer to => [ Fuel Injectors ] Fuel Injectors

Cylinder 1 fuel injector (N30)

Cylinder 2 fuel injector (N31)

Cylinder 3 fuel injector (N32)

Cylinder 4 fuel injector (N33)

H - After-Run Coolant Pump (V51)

I - Exhaust Door Valve 1 (N321)

J - Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)

Component location, refer to => [ Component Location of Oxygen Sensor ]

Heated oxygen sensors assembly overview, refer to => [ Heated Oxygen Sensors Overview ] Heated Oxygen Sensors Overview

K - Electrical Connector from the Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)

Component location, refer to => [ Electrical Connector (under the cover) for the and ]

Engine Control Module (ECM) (J623)





Accelerator Pedal Position Sensor (G79) and Accelerator Pedal Position Sensor 2 (G185)





2 Accelerator pedal module, electrical connector

Fuel Pump (FP) Control Module (J538) - 2 -





1 Fuel pump control module (J538) connector
2 Fuel pump control module
3 Transfer fuel pump (G6)

Brake Lamp Switch (F) and Brake Pedal Switch (F63)





Removing and installing

High Pressure Pump





1 Fuel pressure regulator valve (N276)
2 High pressure pump

Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80) - 1 -





Knock Sensor (KS) 1 (G61) Installation Location





1. Electrical connector from

2. KS 1


Installed under the intake manifold and the coolant pump

Intake Manifold Runner Control (IMRC) Valve (N316)





1 Intake manifold flap vacuum diaphragm
2 IMRC valve

The intake manifold flaps are the same as the channel separating plates.

Manifold Absolute Pressure (MAP) Sensor (G71) and - 1 - Fuel Pressure Sensor (G247) - 2 -





1. Manifold Absolute Pressure (MAP) sensor (G71)

2. Fuel pressure sensor (G247)


Manifold Absolute Pressure (MAP) Sensor (G71) - 1 -





Intake Manifold Runner Position Sensor (G336) - 1 -





Oil Pressure Switch





1 Reduced oil pressure switch (F378)
2 Reduced oil pressure switch connector
3 Oil pressure switch (F22)
4 Oil pressure switch connector

Oil Pressure Regulation Valve (N428) - 3 -





Camshaft Adjustment Valve 1 (N205) - arrow -





Ignition Coils





1 Ignition coil 1 with power output stage (N70)
2 Ignition coil 2 with power output stage (N127)
3 Ignition coil 3 with power output stage (N291)
4 Ignition coil 4 with power output stage (N292)
5 Cam adjustment actuator 2 (F367) (for cylinder 1)
6 Cam adjustment actuator 1 (F366) (for cylinder 1)
7 Cam adjustment actuator 3 (F368) (for cylinder 2)
8 Cam adjustment actuator 4 (F369) (for cylinder 2)
9 Cam adjustment actuator 6 (F371) (for cylinder 3)
10 Cam adjustment actuator 5 (F370) (for cylinder 3)
11 Cam adjustment actuator 7 (F372) (for cylinder 4)
12 Cam adjustment actuator 8 (F373) (for cylinder 4)

Engine Speed (RPM) Sensor (G28) - 1 -





Camshaft Position (CMP) Sensor (G40) - 1 -





Connectors





1 From the CMP (G40) and intake manifold runner position sensor (G336)
2 From the Knock Sensor (KS) 1 (G61)
3 8-pin harness connector for fuel injectors

Engine Coolant Temperature (ECT) Sensor (G62) - 1 -





Installed below from the intake manifold inside the coolant pump.

Engine Coolant Temperature (ECT) Sensor on Radiator (G83) - 1 -





Charge Air Pressure Sensor (G31) - 2 -





Coolant Fan Control Module (J293)





1 Coolant fan control module, connector

The coolant fan control module is integrated in the coolant fan (V7).

In the illustration, the left fan is the coolant fan.

In the illustration, the right fan is the right coolant fan (V35).

Connector





1. For the Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) Heater (Z19)


Component Location of Oxygen Sensor





1. Heated Oxygen Sensor (HO2S) (G39) and Oxygen Sensor (O2S) heater (Z19)


Electrical Connector (under the cover) for the Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)





Component Location of Oxygen Sensor





1. Oxygen Sensor (O2S) after Three Way Catalytic Converter (TWC) (G130) and Heater for Oxygen Sensor (O2S) 1 after Catalytic Converter (Z29)


The arrow in the illustration points in the direction of travel.

Components on Turbocharger





1 Turbocharger
2 Tighten the wastegate bypass regulator valve (N75) to 3 Nm.
3 Tighten the turbocharger recirculating valve (N249) to 7 Nm (observe installation location, next illustration)

Observe installed location of Turbocharger Recirculating Valve (N249)





After-Run Coolant Pump (V51)





Exhaust Door Valve 1 (N321) - 1 -