Charge Air Pressure Sensor, Checking
Charge Air Pressure Sensor, Checking
Observe all safety precautions: => [ Safety Precautions ] Safety Precautions
View clean working conditions: => [ Clean Working Conditions ] Clean Working Conditions
Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.
For wiring diagrams, component locations, and connector views, Refer to the applicable wiring diagram.
Special tools, testers and auxiliary items required
• Multimeter
• Wiring diagram
Test requirements
• The Motronic Engine Control Module (ECM) (J623) fuses OK.
• Battery voltage at least 12.5 volts.
• All electrical consumers such as, lights and rear window defroster, switched off.
• On vehicles with automatic transmission, selector lever in position "P" or "N".
• A/C switched off.
• Ground (GND) connections between engine/transmission/chassis OK.
• Ignition switched off.
Test procedure
- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check
Start diagnosis
- Disconnect the connector -1- from the Mass airflow sensor (G70) , and remove the Air Filter Housing. Refer to appropriate service manual.
Test sequence
- Disconnect the Charge Air Pressure Sensor (G31) electrical harness connector - arrow -.
- Start engine and let it run at idle.
- Using a Multimeter, check the Charge Air Pressure Sensor (G31) electrical harness connector terminals 1 to 3 for voltage.
Specified value: near 5.0 V
- Switch the ignition OFF.
- Continue test according to the following table:
Checking wiring
- Remove the Motronic Engine Control Module (ECM) (J623). Refer to appropriate service manual.
- Using a Multimeter, Check the Charge Air Pressure Sensor (G31) electrical harness connector to the Motronic Engine Control Module (ECM) electrical harness connector T60 for an open circuit.
Specified value: 1.5 ohms Max.
If the specified value was Not obtained:
- Check the wiring connection for an open circuit, short circuit to Battery positive or Ground
- Check the wiring connection for damage, corrosion, loose or broken terminals.
- If necessary, repair the faulty wiring connection.
- Go to Final procedures
If the specified value was obtained:
- With the Motronic Engine Control Module (ECM) Connectors still unplugged (J623). Refer to appropriate service manual.
- Use a Multimeter, Check the Charge Air Pressure Sensor (G31) electrical harness connector terminal 1 to engine ground for continuity
If Specified value is 1.5 ohms or less
- Check the wiring connection for a short circuit to Engine Ground
- If necessary, repair the faulty wiring or connection, If no faults were found Replace the Motronic Engine Control Module (ECM) (J623). Refer to appropriate service manual.
- Go to Final procedures
Checking wiring
- Remove the Motronic Engine Control Module (ECM) (J623). Refer to appropriate service manual.
- Using a Multimeter, Check the Charge Air Pressure Sensor (G31) electrical harness connector to the Motronic Engine Control Module (ECM) (J623) electrical harness connector T60 for an open circuit.
Specified value: 1.5 ohms Max.
If the specified value was Not obtained:
- Check the wiring connection for an open circuit, short circuit to Battery voltage or Ground
- Check the wiring connection for damage, corrosion, loose or broken terminals.
- If necessary, repair the faulty wiring connection.
- Go to Final procedures
If the specified value was obtained:
- Replace the Charge Air Pressure Sensor (G31). Refer to appropriate service manual.
Final procedures
- Reinstall the engine cover and air filter housing, if necessary. Refer to the appropriate service manual.
- After the repair work, the following work steps must be performed in the following sequence:
1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 0A.
2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 0A.
3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Programming and Relearning.