Operation CHARM: Car repair manuals for everyone.

Descriptive/Dimensional Specifications

Engine Cylinder Count 4
Bore 85
Stroke 83.5
Effictive Displacement 1895
Compression Ratio 10.0
Power 139 at 6000
Maximum Engine Speed 6500 rpm
Maximum Constant Engine Speed 6000 rpm
Maximum Torque 180 at 4300
Cylinder Compression Minimum (Approx. equal value for all cylinders) 10 - 11 bar
Cylinder Bore Standard Measurement Range 85.000 - 85.014 mm
Intermediate Measurement Range 85.080 - 85.094 mm
1st Overbore (Grinding Dimension) 85.250 - 85.264 mm
2nd Overbore (Grinding Dimension) 85.500 - 85.514 mm
Permitted Conicity Of Cylinder Bore 0.01mm
Permitted Total Wear Clearance Between Piston and Cylinder 0.15 mm
Cylinder Head Height Standard 1.40.00 mm
Machining Limit 139.55 mm
Valve Guide Inner Diameter (Installed)
Valve guides are not available as replacement parts.
Standard 6.0 mm (H7)
Oversize 1 6.1 mm (H7)
Oversize 2 6.2 mm (H7)
Tilt Clearance between Valve Stem and Valve Guide 0.5 mm
Valve Seat Angle 45 Degrees
Outside Correction Angle 15 Degrees
Inside Correction Angle 60 Degrees
Seat Width (Intake and Exhaust) 1.65 +- 0.2m mm
Outside Diameter (Intake Valve) 32.4 mm
Outside Diameter (Exhaust Valve) 30.1 mm
Main Bearing Journal Sizes Standard Yellow 59.984 to 59.990 mm
Standard Green 59.977 to 59.983 mm
Standard White 59.971 to 59.976 mm
Undersize 1 (U 0.25) Yellow 59.734 to 59.740 mm
Undersize 1 (U 0.25) Green 59.727 to 59.733 mm
Undersize 1 (U 0.25) White 59.721 to 59.726 mm
Undersize 2 (U 0.50) Yellow 59.484 to 59.490 mm
Undersize 2 (U 0.50) Green 59.477 to 59.483 mm
Undersize 2 (U 0.50) White 59.471 to 59.476 mm
Crankshaft Main Bearing Radial Play 0.020 to 0.046 mm
Flywheel Axial Run Out
Measured on outside diameter.
0.10 mm
Vibration Damper (Harmonic Balancer) Radial Run Out (Maximum) 0.40 mm
Axila Run Out (Maximum) 0.60 mm
Connecting Rod Big End Inside Diameter (Without Bearing) 48.000 - 48.016 mm
Small End Bore For Bushing 24.000 +0.021 / -0.005 mm
Small End Bushing Inside Diameter 22.005 +0.007 mm
Deviation In Parallel between Conrod Bores
With bearing shells at distance of 150 mm.
0.04 mm
Maximum Permissable Displacement To One Side 0.5 Degrees
Maximum Total Deviation In Weight (Without Bearing Shells) + - 4 grams
Maximum Deviation In Weight at Small End + - 2 grams
Maximum Deviation In Weight at Big End + - 2 grams
Piston with Pin
Piston and pins are matched sets, only replace as sets.
Position Of Measureing Point A
Refer to procedure for location of measuring point A.
13 mm
Diameter At Point A (Standard Size 0) 84.985 mm
Diameter At Point A (Standard Size 00) 85.065 mm
Diameter At Point A (1st Oversize + 0.25 mm) 85.235 mm
Diameter At Point A (2nd Oversize + 0.50 mm) 85.485 mm
Running Clearance 0.01 to 0.04 mm
Maximum Piston To Bore Clearance 0.15 mm
Piston Rings and Piston 1st Groove End Clearance (End Gap) 0.20 to 1.0 mm
1st Groove End Float (Ring To Piston Side Clearance) 0.02 to 0.20 mm
2nd Groove End Clearance (End Gap) 0.20 to 1.0 mm
2nd Groove End Float (Ring To Piston Side Clearance) 0.02 to 0.10 mm
3rd Groove End Clearance (End Gap)
Three piece steel band ring.
0.40 to 1.4 mm
3rd Groove End Float (Ring To Piston Side Clearance)
Three piece steel band ring.
Not Measureable
Camshaft Pilot Bearing Width (On Camshaft) 20.0 mm (H9)
Pilot Bearing Width (On Cylinder Head) 20.0 mm (d8)
Radial Runout 0.040 to 0.082 mm
Axial Running Clearance 0.065 to 0.150 mm
Valves With Springs Intake Head Diameter 33.0 mm
Exhaust Diameter 30.5 mm
Intake Stem Diameter (Standard Size) 6.0 - 0.020 to 0.040 mm
Exhaust Stem Diameter (Standard Size) 6.0 - 0.040 to 0.055 mm
Intake Stem Diameter (1st Oversize) 6.1 - 0.020 to 0.040 mm
Exhaust Stem Diameter (1st Oversize) 6.1 - 0.040 to 0.055 mm
Head Diameter 0.20 mm
1st Oversize Identification Mark (On Stem) R1
Intake Stem Diameter (2nd Oversize) 6.2 - 0.020 to 0.040 mm
Exhaust Stem Diameter (2nd Oversize) 6.2 - 0.040 to 0.055 mm
Head Diameter 0.40 mm
1st Oversize Identification Mark (On Stem) R2
Engine Oil Supply Oil Change Volumn with Oil Filter 5.0 liter
Engine Oil Pressure At Idle Speed, Engine At Operating Temperature (Minimum) 0.50 bar
Regulated Pressure 4.3 +- 0.2 bar
Fan Clutch Switch On Temperature 92 +- 4 Degrees C
Switch Off Temperature 60 Degrees C
Tilt Play Of Bearing (Measured at 156 mm) +- 0.65 mm
Coolant Thermostat Opening Temperature ( Stsmped On Housing) 95 Degrees C