Operation CHARM: Car repair manuals for everyone.

Procedures


Disassembling And Assembling Cylinder Head
(Cylinder Head Removed)

Special Tools Required:
00 1 490 Support Stand
11 0 192 Cylinder Head Disassembly Component
11 0 342 Cylinder Head Disassembly Component
11 0 343 Cylinder Head Disassembly Component
11 0 345 Cylinder Head Disassembly Component
11 1 045 Cylinder Head Disassembly Component
11 1 065 Cylinder Head Disassembly Component
11 1 067 Cylinder Head Disassembly Component
11 1 071 Cylinder Head Disassembly Component
11 3 411 Cylinder Head Disassembly Component
11 3 412 Cylinder Head Disassembly Component





Provide special tools for removing valve springs.

Secure special tool 11 1 065 to special tool 00 1 490.
- Special tool 11 1 071
- Special tool 11 1 067
- Special tool 11 0 192





- Special tool 11 1 045
- Special tool 11 0 345
- Special tool 11 0 342
- Special tool 11 0 343
- Special tool 11 3 411





Secure special tool 11 3 411 with special tool 11 1 045 in special tool 11 1 065 .
Assemble special tools.
Secure cylinder head to special tool 11 1 065

Note: Secure cylinder head from below through locating board with special tool 11 3 412 in spark plug threads.





Remove coolant pipe (1).

Installation:
Clean sealing surface.
Replace O-rings.





Release bearing pin (1) for tensioning rail (2).
Remove tensioning rail (2).

Installation:
Replace sealing ring.
Tightening torque of bearing pin (1) 13 Nm.

Remove exhaust and inlet rocker arm shafts.
Remove all valve springs.
Replace all stem seals.
Remove all valves.