Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Technical Specifications

Case and Cover
Temperature For Installation Of Bearings 80°C

Transmission Shafts
Axial Play (Axial Bearing Clearance) Of:
Output Shaft 0 - 0.09 mm
Output Spigot:
Radial Runout 0.07 mm
Output Flange:
Radial Runout 0.07 mm
Axial Runout 0.10 mm

Synchronizations
Distance Between Synchronizer Ring And Clutch Body:
New condition:
1st/2nd Gear 1.10 - 1.60 mm
3rd Gear 0.95 - 1.35 mm
4th/5th Gear 0.95 - 1.35 mm
Max. wear limit size 0.80 mm
Reverse gear:
New condition 0.70 - 1.15 mm
Max. wear limit size 0.50 mm