Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Replacing Heater Core




64 11 208 - Replacing heater core





Necessary preliminary tasks:
- Remove heater Removing and Installing/Replacing Heater.





Release screws (1).
Press lock (2) and remove cover (3) in direction of arrow.

Installation:
Ensure cover (3) is correctly seated.





Pull out clips (1) in direction of arrow.

Installation:
Make sure clips (1) are correctly and firmly seated.

Pull pipes (2) out of heater core (3).

Installation:
Replace sealing rings.
Coat sealing rings with antiseize agent.
Make sure sealing rings are correctly seated.

Pull out heater core (3) in direction of arrow.

Installation:
Make sure heater core (3) is correctly seated.