Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Catalytic Converter: Service and Repair




18 32 040 - Removing and installing/replacing catalytic exhaust-gas converter with centre muffler (S65)





Special tools required:
- 31 2 220 31 2 220 Support Plate






Warning!
Scalding hazard!

Only perform these tasks after exhaust system has cooled down.





Support rear silencer with special tool 31 2 220 31 2 220 Support Plate.

Note:
Description of one side of two-flow exhaust system.

The procedure is identical on both sides.





Release screws.

Tightening torque 18 40 2AZ .





Release screws.





Release screws (1).

Remove reinforcement plate.

Installation Note:
Tightening torque 51 61 7AZ Specifications.





Release screws on clamps.

Remove catalytic exhaust-gas converter with centre muffler.

Remove catalytic exhaust-gas converter with a second person helping.





Note:
Add final details to vehicle.

Check exhaust system for leaks.