Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

EGR Valve Removal:






REMOVAL:

1. Remove EGR valve vacuum tube at valve.

2. Remove two base flange bolts and EGR.

3. EGR Valve from engine.

INSTALLATION:

1. Install EGR using new gasket.

2. Tighten the long bolt first to 15-30 N-m (11-22 lb. ft.).


3. Re-connect vacuum hose to valve.