Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Drive Belt Tensioner Bracket Removal
4. Oil Level Indicator and Tube Removal
5. Water Outlet Removal
6. Water Pump Removal
7. Intake Manifold Removal - Upper
8. Intake Manifold Removal - Lower
9. Exhaust Crossover Removal
10. Exhaust Manifold Removal - Left
11. Exhaust Manifold Removal - Right
12. Valve Rocker Arm Cover Removal - Left
13. Valve Rocker Arm Cover Removal - Right
14. Valve Rocker Arm and Push Rod Removal
15. Cylinder Head Removal
16. Valve Lifter Removal
17. Crankshaft Balancer Removal
18. Crankshaft Front Oil Seal Removal
19. Engine Front Cover Removal
20. Oil Filter Adapter Removal
21. Oil Pump Cover and Gear Set Removal
22. Timing Chain and Sprockets Removal
23. Camshaft Removal
24. Balance Shaft Removal
25. Crankshaft Rear Oil Seal Removal
26. Crankshaft Rear Oil Seal and Housing Removal
27. Oil Pan Removal
28. Oil Pump Suction Pipe and Screen Assembly Removal
29. Piston, Connecting Rod, and Bearing Removal
30. Crankshaft and Bearing Removal
31. Engine Block Plug Removal
32. Engine Block Clean and Inspect
33. Cylinder Boring and Honing
34. Crankshaft and Bearing Clean and Inspect
35. Crankshaft Balancer Clean and Inspect
36. Engine Flywheel Clean and Inspect
37. Piston and Connecting Rod Disassemble
38. Piston, Connecting Rod, and Bearing Clean and Inspect
39. Piston Selection
40. Piston and Connecting Rod Assemble
41. Camshaft Bearing Removal
42. Camshaft and Bearings Clean and Inspect
43. Camshaft Bearing Installation
44. Timing Chain and Sprocket Clean and Inspect
45. Valve Rocker Arm and Push Rod Clean and Inspect
46. Valve Lifters and Guides Clean and Inspect
47. Cylinder Head Disassemble
48. Cylinder Head Clean and Inspect
49. Valve Guide Reaming, and Valve and Seat Grinding
50. Cylinder Head Assemble
51. Oil Pump Clean and Inspect
52. Valve Rocker Arm Cover Clean and Inspect
53. Oil Pan Clean and Inspect
54. Intake Manifold Clean and Inspect - Upper
55. Intake Manifold Clean and Inspect - Lower
56. Exhaust Manifold Clean and Inspect
57. Water Pump Clean and Inspect
58. Engine Front Cover Clean and Inspect
59. Balance Shaft Clean and Inspect
60. Balance Shaft Bearing and/or Bushing Removal
61. Balance Shaft Bearing and/or Bushing Installation
62. Service Prior to Assembly
63. Engine Block Plug Installation
64. Crankshaft and Bearing Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Oil Pump Suction Pipe and Screen Assembly Installation
67. Oil Pan Installation
68. Camshaft Installation
69. Balance Shaft Installation
70. Crankshaft Rear Oil Seal and Housing Installation
71. Crankshaft Rear Oil Seal Installation
72. Timing Chain and Sprockets Installation
73. Oil Pump Cover and Gear Set Installation
74. Oil Filter Adapter Installation
75. Engine Front Cover Installation
76. Crankshaft Front Oil Seal Installation
77. Crankshaft Balancer Installation
78. Valve Lifter Installation
79. Cylinder Head Installation
80. Valve Rocker Arm and Push Rod Installation
81. Valve Rocker Arm Cover Installation - Right
82. Valve Rocker Arm Cover Installation - Left
83. Exhaust Manifold Installation - Right
84. Exhaust Manifold Installation - Left
85. Exhaust Crossover Installation
86. Intake Manifold Installation - Lower
87. Intake Manifold Installation - Upper
88. Water Pump Installation
89. Water Outlet Installation
90. Oil Level Indicator and Tube Installation
91. Drive Belt Tensioner Bracket Installation
92. Engine Flywheel Installation