Operation CHARM: Car repair manuals for everyone.

83. Exhaust Manifold Installation - Right





1. Install the right exhaust manifold gasket.
2. Install the right exhaust manifold.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the right exhaust manifold studs.
Tighten the right exhaust manifold studs to 30 Nm (22 ft. lbs.).





4. Install the fuel injector sight shield cover bracket.
5. Install the fuel injector sight shield cover bracket nuts.
Tighten the fuel injector sight shield bracket nuts to 30 Nm (22 ft. lbs.).





6. Install the right engine lift hook.
7. Install the right engine lift hook nut and bolt.
Tighten the right engine lift hook nut and bolt to 30 Nm (22 ft. lbs.).





8. Install the lower right exhaust manifold heat shield.





9. Install the upper right exhaust manifold heat shield.





10. Install the heated oxygen sensor lead.

Important: Inspect the EGR outlet pipe for leaks during installation. If leaks are present, replace the EGR adapter assembly.





11. Install the EGR mounting bracket.
12. Install the EGR mounting bracket bolts.
Tighten the EGR mounting bracket bolts to 50 Nm (37 ft. lbs.).
13. Install the EGR inlet pipe to the exhaust manifold.
14. Install the EGR inlet pipe bolt.
Tighten the EGR inlet pipe bolt to 29 Nm (21 ft. lbs.).