Overhaul Procedure Steps

NOTE: This article lists the sequential steps necessary to overhaul the transmission.
^ For the specific step listed below, refer to that step under "Repair Instructions".
^ For the complete list of procedures, refer to "Repair Instructions".




Overhaul Procedure:


[ ] Torque Converter Disassemble
[ ] Transmission Support Fixture Assemble
[ ] Reverse Servo Disassemble
[ ] Forward Servo Disassemble
[ ] Bottom Pan and Filter Disassemble

[ ] Oil Filter Inspection
[ ] Accumulator Assembly, 2-1 Band Servo Disassemble
[ ] Case Side Cover and Gaskets Disassemble
[ ] Wiring Harness Disassemble
[ ] Oil Pump Disassemble

[ ] Control Valve Body and Spacer Plate Disassemble
[ ] Oil Pump Drive Shaft Disassemble
[ ] Vehicle Speed Sensor Disassemble
[ ] Output Shaft Disassemble
[ ] Front Differential Carrier End Play Check

[ ] Manual Valve Link and Oil Dam Disassemble
[ ] Left Drive Shaft Oil Seal Disassemble
[ ] Case Cover and Gaskets Disassemble
[ ] Fourth Clutch Components Disassemble
[ ] Drive Link Stretch Check

[ ] Drive and Driven Sprocket Components Disassemble
[ ] Driven Sprocket Support Disassemble
[ ] Second Clutch and Input Clutch Disassemble
[ ] Reverse Band Disassemble
[ ] Reverse Reaction Drum Disassemble

[ ] Input Clutch Housing End Play Check
[ ] Case Extension Housing Disassemble
[ ] Differential Carrier Components Disassemble
[ ] Input and Reaction Carrier Disassemble
[ ] Reaction Sun Gear and Manual 2-1 Band Disassemble

[ ] 1-2 Support Drum and Forward Band Disassemble
[ ] Differential Carrier Internal Gear Disassemble
[ ] Park System Components Disassemble
[ ] Case Assembly Inspection
[ ] Case Components Disassemble

[ ] Case Components Assemble
[ ] Torque Converter Oil Seal Disassemble
[ ] Drive Sprocket Support Disassemble
[ ] Driven Sprocket Support Assemble
[ ] Torque Converter Oil Seal Assemble

[ ] Park System Components Assemble
[ ] Differential Carrier Internal Gear Assemble
[ ] Differential Carrier Inspection
[ ] Differential Carrier Disassemble
[ ] Differential Carrier Assemble

[ ] Vehicle Speed Sensor Reluctor Wheel Disassemble
[ ] Vehicle Speed Sensor Reluctor Wheel Assemble
[ ] Differential Carrier Components Assemble
[ ] Case Extension Assemble
[ ] Forward Band Assemble

[ ] 1-2 Support Roller Clutch Disassemble
[ ] 1-2 Support Roller Clutch Assemble
[ ] 1-2 Support Roller Clutch Functional Check
[ ] 1-2 Support Drum Assemble
[ ] 2-1 Manual Band Assemble

[ ] Reaction Sun Gear and Drum Assemble
[ ] Input and Reaction Carrier Pinion End Play Check
[ ] Input and Reaction Carrier Assemble
[ ] Reverse Reaction Drum Assemble
[ ] Input and Third Sprag Clutches Disassemble

[ ] Input and Third Sprag Clutches Assemble
[ ] Input and Third Sprag Clutches Functional Check
[ ] Input Clutch and Third Clutch Disassemble
[ ] Input Clutch Housing Assembly Inspection
[ ] Input Clutch Housing Ball Check Valve Disassemble

[ ] Input Clutch Housing Ball Check Valve Assemble
[ ] Input Clutch and Third Clutch Assemble
[ ] Input Clutch and Third Clutch Functional Air Check
[ ] Input Clutch Housing Oil Seal Rings Assemble
[ ] Input Clutch Housing and Sprag Clutches Assemble

[ ] Input Clutch Housing End Play Check (2)
[ ] Second Clutch Disassemble
[ ] Second Clutch Housing Assembly Inspection
[ ] Second Clutch Housing Ball Check Valve Disassemble
[ ] Second Clutch Housing Ball Check Valve Assemble

[ ] Second Clutch Assemble
[ ] Reverse Band Assemble
[ ] Driven Sprocket Support Components Disassemble
[ ] Driven Sprocket Support Components Inspection
[ ] Driven Sprocket Support Bearing Disassemble

[ ] Driven Sprocket Support Bearing Assemble
[ ] Driven Sprocket Support Components Assemble
[ ] Fourth and Second Clutch Functional Air Check
[ ] Second, Input, Third and Sprag Clutches Assemble
[ ] Driven Sprocket Support Assemble (2)

[ ] Drive Sprocket and Turbine Shaft Disassemble
[ ] Drive Sprocket and Turbine Shaft Assemble
[ ] Drive and Driven Sprocket Components Assemble
[ ] Drive Link Stretch Check (2)
[ ] Fourth Clutch Components Assemble

[ ] Case Cover Components Disassemble
[ ] Case Cover Components Inspection
[ ] Case Cover Bearing Disassemble
[ ] Case Cover Bearing Assemble
[ ] Left Drive Shaft Oil Seal Assemble

[ ] Case Cover Components Assemble
[ ] Case Cover and Gaskets Assemble
[ ] Manual Valve Link and Oil Dam Assemble
[ ] Differential Carrier End Play Check
[ ] Output Shaft Assemble

[ ] Right Drive Shaft Oil Seal Disassemble
[ ] Right Drive Shaft Oil Seal Assemble
[ ] Vehicle Speed Sensor Assemble
[ ] Control Valve Body Clean
[ ] Control Valve Body Inspection

[ ] Control Valve Body Disassemble
[ ] Control Valve Body Assemble
[ ] Oil Pump Drive Shaft Assemble
[ ] Control Valve Body and Spacer Plate Assemble
[ ] Oil Pump Components Disassemble

[ ] Oil Pump Components Assemble
[ ] Wiring Harness Assemble
[ ] Case Side Cover and Gaskets Assemble
[ ] Thermo Element Adjustment
[ ] 2-1 Manual Band Servo Disassemble

[ ] 2-1 Manual Band Servo Assemble
[ ] Accumulator Components Disassemble
[ ] Accumulator Components Assemble
[ ] Accumulator Assembly, 2-1 Band Servo Assemble
[ ] Oil Pan and Filter Assemble

[ ] Forward Band Servo Components Disassemble
[ ] Forward Band Servo Assemble
[ ] Reverse Band Servo Components Disassemble
[ ] Reverse Band Servo Assemble
[ ] Transmission Holding Fixture Disassemble

[ ] Torque Converter Inspection
[ ] Torque Converter Assemble