Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Exhaust Gas Recirculation (EGR) Inlet Pipe Replacement

REMOVAL PROCEDURE




1. Raise and support the vehicle. Refer to Vehicle Lifting.
2. Remove the exhaust gas recirculation (EGR) valve inlet adapter pipe mounting bolt (2) from the exhaust manifold.
3. Lower the vehicle.
4. Remove the EGR valve.
5. Remove the EGR valve outlet pipe.




6. Remove the EGR valve inlet adapter pipe bolts (2,3).
7. Remove the EGR valve inlet adapter pipe (1).

INSTALLATION PROCEDURE




1. Install the EGR valve inlet adapter pipe (1).
2. Install the EGR valve inlet adapter pipe bolts and studs (2,3).

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the bolt and stud to 50 N.m (37 lb ft).

3. Raise the vehicle.




4. Install the EGR valve inlet adapter pipe bolt (2) to the exhaust manifold.

Tighten
Tighten the bolt to 30 N.m (22 lb in).


5. Lower the vehicle.
6. Install the EGR valve outlet pipe.
7. Install the EGR valve.