Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications

Lefthand





New M11 Cylinder Head Bolt
First Pass 45 Nm (33 Ft. Lbs.)
Final Pass 120 Degrees

M8 Cylinder Head Bolt
First Pass 15 Nm (11 Ft. Lbs.)
Final Pass 60 Degrees


Righthand





New M11 Cylinder Head Bolt
First Pass 45 Nm (33 Ft. Lbs.)
Final Pass 120 Degrees

Deck Flatness Inspection

Warpage Less Than 0.05 MM (0.002 Inch) No Resurfacing Required
Scratches Or Warpage Between 0.05 - 0.20 MM (0.002 - 0.008 Inch) Resurface Deck
Maximum Resurfacing Material Removal 0.25 MM (0.010 Inch)
More Than 0.25 MM (0.010 Inch) Material Removal Replace Head





Intake Manifold Bolt 23 Nm (17 Ft. Lbs.)


Camshaft Bearing Cap Bolt

Lefthand





First Pass 10 Nm (89 Inch Lbs.)
Second Pass Loosen Center Intake Cam Cap Bolts 1, 2 And Center Exhaust Cap Bolts 3, 4
Third Pass Tighten Center Cam Bearing Cap Bolts 1, 2, 3, 4
Final Pass 10 Nm (89 Inch Lbs.)

Righthand





First Pass 10 Nm (89 Inch Lbs.)
Second Pass Loosen Center Intake Cam Cap Bolts 1, 2 And Center Exhaust Cap Bolts 3, 4
Third Pass Tighten Center Cam Bearing Cap Bolts 1, 2, 3, 4
Final Pass 10 Nm (89 Inch Lbs.)

Camshaft Position Actuator Bolt 58 Nm (43 Ft. Lbs.)

Exhaust Manifold Bolts 25 Nm (18 Ft. Lbs.)

Exhaust Manifold Heat Shield Bolt 10 Nm (89 Inch Lbs.)