Motor/Encoder Replacement

Removal Procedure





1. Remove the transfer case shield.
2. Remove the transfer case wiring harness connectors from the motor/encoder.





3. Remove the four bolts that secure the motor/encoder to the transfer case.


Installation Procedure





1. Install the with a motor/encoder.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the four bolts securing the motor/encoder to the transfer case.
^ Tighten the motor/encoder bolts to 25 Nm (18 ft. lbs.).
^ Remove all gasket material remaining from the motor/encoder.
^ Ensure the motor/encoder aligns properly with the transfer case interior shifting components.
^ Align the motor/encoder mating surface detent with the transfer case mating surface detent.





3. Install the wiring harness connectors to the motor/encoder.
4. Install the transfer case shield.
5. Perform a functional test on the electronic shift select system in order to test the motor/encoder. Refer to Transfer Case Functional Test.