Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Expansion Valve: Service and Repair

THERMAL EXPANSION VALVE REPLACEMENT - AUXILIARY

REMOVAL PROCEDURE

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Remove the evaporator core.
3. Complete the following steps in order to remove the TXV from the evaporator core:
^ Remove the clip retaining the capillary tube to the suction pipe.
^ Remove the TXV from the evaporator inlet pipe.

INSTALLATION PROCEDURE

1. Install the TXV to the evaporator core by completing the following steps:
^ Install the TXV to the evaporator core inlet pipe.
^ Install the capillary tube to the suction line.
^ Install the capillary tube to the retaining clip.
2. Install the evaporator core.
3. Charge the system. Refer to Refrigerant Recovery and Recharging.