Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Level Sensor Replacement (Avalanche, Escalade EXT)

REMOVAL PROCEDURE




1. Remove the fuel sender.
2. Place the fuel sender on a clean work surface.
3. Disconnect the fuel level sensor electrical connector (1) from the module connector.




4. Remove the fuel level sensor retaining clip.

IMPORTANT: Extreme care must be used when disengaging the locking tabs on the reservoir, failure to do so may result in the sender being unusable.




5. Release the fuel sender reservoir retaining tabs on both sides of the reservoir (1).




6. Remove the fuel level sensor wires from around the reservoir retaining tabs.
7. Separate the module from the reservoir.




8. Squeeze the retaining tabs together in order to slide the fuel lever sensor off of the reservoir.

INSTALLATION PROCEDURE




1. Slide the fuel lever sensor onto the reservoir until the retaining tabs snap into place.




2. Slide the module Into the reservoir.
3. Route the fuel level sensor wires around the reservoir retaining tabs.




4. Snap the fuel sender reservoir retaining tabs (1) into both sides of the reservoir.




5. Install the fuel level sensor retaining clip.
6. Connect the fuel level sensor electrical connector (1) to the module connector.
7. Install the fuel sender.




6. Connect the fuel level sensor electrical connector (1) to the module connector.
7. Install the fuel sender.