Mode Door Replacement - Upper (Delphi)

REMOVAL PROCEDURE

IMPORTANT: The upper mode door (6) is serviced with the upper HVAC module case (3).




1. Remove the HVAC module.
2. Disconnect the electrical connector (3) from the mode actuator (4).
3. Remove the screws from the mode actuator (4).
4. Remove the mode actuator (4) from the HVAC module assembly (1).
5. If equipped remove the heat stakes from the HVAC module with a screw driver and a hammer.




6. If equipped remove the HVAC module assembly screws.
7. Separate the HVAC module assembly.
8. Remove the lever (7) from the upper mode door/upper HVAC module case (6).

INSTALLATION PROCEDURE




1. Install the lever (7) to the upper mode door/upper HVAC module case (6).
2. Install the HVAC module assembly halves.
3. Install the screws to the HVAC module assembly.

NOTE: Refer to Fastener Notice in Service Precautions.

IMPORTANT: For every heat stake removed ensure that you install a screw.

Tighten
Tighten the screws to 1.6 N.m (14 lb in).

4. Install the mode actuator to the HVAC module assembly.
5. Install the screws to the mode actuator.

Tighten
Tighten the screws to 1.6 N.m (14 lb in).

6. Connect the electrical connector to the mode actuator.
7. Install the HVAC module assembly.