Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cruise Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Brake Lamp Relay
- Daytime Running Lamp Control Unit
- Daytime Running Lamp Relay
- Exterior Lighting Module
- Exterior Lighting Relay
Diagrams- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Fog/Driving Lamp Relay
- Headlamp Relay
- Parking Lamp Relay
- Trailer Lighting Module
- Turn Signal Relay
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Steering and Suspension
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Relays and Modules - Wheels and Tires
- Sensors and Switches - Wheels and Tires
- Tire Monitoring System
- Tires
- Wheels
- Wheel Bearing
- Wheel Hub
- Wheel Hub (Locking)
- Wheel Stud / Lug Nut
Description and Operation
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
Tools and Equipment
- Jump Starting
- Vehicle Lifting
- Service Intervals
- Using Maintenance Schedules
- Normal Service Defined
- Severe Service Defined
- Maintenance Indicator Reset
- Routine Service
- Periodic Maintenance
- Normal Service
- 7500 MI or 12000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 22500 MI or 36000 KM
- 30000 MI or 48000 KM
- 37500 MI or 60000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 52500 MI or 84000 KM
- 60000 MI or 96000 KM
- 67500 MI or 108000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 82500 MI or 132000 KM
- 90000 MI or 144000 KM
- 97500 MI or 156000 KM
- 100000 MI or 160000 KM
- 150000 MI or 240000 KM
- Severe Service
- 3000 MI or 4800 KM
- 6000 MI or 9600 KM
- 7500 MI or 12000 KM
- 9000 MI or 14400 KM
- 12000 MI or 19200 KM
- 15000 MI or 24000 KM
- 18000 MI or 28800 KM
- 21000 MI or 33600 KM
- 22500 MI or 36000 KM
- 24000 MI or 38400 KM
- 27000 MI or 43200 KM
- 30000 MI or 48000 KM
- 33000 MI or 52800 KM
- 36000 MI or 57600 KM
- 37500 MI or 60000 KM
- 39000 MI or 62400 KM
- 42000 MI or 67200 KM
- 45000 MI or 72000 KM
- 48000 MI or 76800 KM
- 50000 MI or 80000 KM
- 51000 MI or 81600 KM
- 52500 MI or 84000 KM
- 54000 MI or 86400 KM
- 57000 MI or 91200 KM
- 60000 MI or 96000 KM
- 63000 MI or 100800 KM
- 66000 MI or 105600 KM
- 67500 MI or 108000 KM
- 69000 MI or 110400 KM
- 72000 MI or 115200 KM
- 75000 MI or 120000 KM
- 78000 MI or 124800 KM
- 81000 MI or 129600 KM
- 82500 MI or 132000 KM
- 84000 MI or 134400 KM
- 87000 MI or 139200 KM
- 90000 MI or 144000 KM
- 93000 MI or 148800 KM
- 96000 MI or 153600 KM
- 97500 MI or 156000 KM
- 99000 MI or 158400 KM
- 100000 MI or 160000 KM
- 150000 MI or 240000 KM
- Specifications
- Capacity Specifications
- Fluid Type Specifications
- A Recommended Fluids and Lubricants
- Chassis Lubrication
- Constant Velocity Universal Joint
- Floor Shift Linkage
- Front Axle Propshaft Spline or One-Piece Propshaft Spline
- Front Wheel Bearings
- Hinges and Locks
- Key Lock Cylinders
- Misc.. Linkage, Latches, Pivots and Spring Anchors
- Parking Brake Cable Guides
- Weatherstrip Conditioning
- Windshield Washer Solvent
- Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Engine Oil Pressure
- Engine Oil Dip Stick - Dip Stick Tube
- Engine Oil Drain Plug
- Engine Oil
- Engine Oil Control Valve
- Oil Cooler
- Engine Oil Filler / Breather Cap
- Oil Filter
- Oil Filter Adapter
- Oil Level Sensor
- Oil Pan
- Oil Pressure Gauge
- Oil Pressure Sensor
- Oil Pick Up/Strainer
- Oil Pump
- Description and Operation
- Diagrams
- Technical Service Bulletins
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions- Application and ID
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Base Engine Misfire With Abnormal Internal Lower Engine Noises
- Base Engine Misfire With Abnormal Valve Train Noise
- Base Engine Misfire With Coolant Consumption
- Base Engine Misfire With Excessive Oil Consumption
- Base Engine Misfire Without Internal Engine Noises
- Crankcase Ventilation System Inspection/Diagnosis
- Cylinder Leakage Test
- Engine Compression Test
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
Locations- Service and Repair
- Removal and Replacement
- Overhaul
- Overhaul Procedure Steps
- Repair Instructions
- 1. Draining Fluids and Oil Filter Removal
- 2. Crankshaft Balancer Removal
- 3. Engine Flywheel Removal
- 4. Oil Level Indicator and Tube Removal
- 5. Exhaust Manifold Removal - Left
- 6. Exhaust Manifold Removal - Right
- 7. Water Pump Removal
- 8. Throttle Body Assembly Removal
- 9. Fuel Rail and Injectors Removal
- 10. Intake Manifold Removal
- 11. Engine Coolant Air Bleed Pipe Removal
- 12. Engine Block Valley Cover Removal
- 13. Valve Rocker Arm Cover Removal - Left
- 14. Valve Rocker Arm Cover Removal - Right
- 15. Valve Rocker Arm and Push Rod Removal
- 16. Cylinder Head Removal - Left
- 17. Cylinder Head Removal - Right
- 18. Valve Lifter Removal
- 19. Oil Filter, Adapter and Pan Cover Removal
- 20. Oil Pan Removal
- 21. Engine Front Cover Removal
- 22. Engine Rear Cover Removal
- 23. Oil Pump, Screen and Crankshaft Oil Deflector Removal
- 24. Timing Chain and Sprockets Removal
- 25. Camshaft Removal
- 26. Piston, Connecting Rod, and Bearing Removal
- 27. Crankshaft and Bearings Removal
- 28. Engine Block Plug Removal
- 29. Engine Block Clean and Inspect
- 30. Cylinder Boring and Honing
- 31. Crankshaft and Bearings Clean and Inspect
- 32. Crankshaft Balancer Clean and Inspect
- 33. Engine Flywheel Clean and Inspect
- 34. Piston and Connecting Rod Disassemble
- 35. Piston, Connecting Rod, and Bearings Clean and Inspect
- 36. Piston and Connecting Rod Assemble
- 37. Camshaft Bearings Removal
- 38. Camshaft and Bearings Clean and Inspect
- 39. Camshaft Bearings Installation
- 40. Timing Chain and Sprockets Clean and Inspect
- 41. Valve Rocker Arm and Push Rods Clean and Inspect
- 42. Valve Lifters and Guides Clean and Inspect
- 43. Cylinder Head Disassemble
- 44. Cylinder Head Clean and Inspect
- 45. Valve Guide Reaming and Valve and Seat Grinding
- 46. Cylinder Head Assemble
- 47. Oil Pump Disassemble
- 48. Oil Pump Clean and Inspect
- 49. Oil Pump Assemble
- 50. Engine Front Cover Clean and Inspect
- 51. Engine Rear Cover Clean and Inspect
- 52. Engine Block Valley Cover Clean and Inspect
- 53. Valve Rocker Arm Cover Clean and Inspect
- 54. Oil Pan Clean and Inspect
- 55. Intake Manifold Clean and Inspect
- 56. Exhaust Manifold Clean and Inspect
- 57. Engine Coolant Air Bleed Pipe Clean and Inspect
- 58. Water Pump Clean and Inspect
- 59. Thread Repair
- 60. Service Prior to Assembly
- 61. Engine Prelubing
- 62. Engine Block Plug Installation
- 63. Crankshaft and Bearings Installation
- 64. Piston, Connecting Rod, and Bearing Installation
- 65. Camshaft Installation
- 66. Timing Chain and Sprockets Installation
- 67. Oil Pump, Screen and Crankshaft Oil Deflector Installation
- 68. Engine Rear Cover Installation - Without Seal in Housing
- 69. Engine Rear Cover Installation - With Seal In Housing
- 70. Crankshaft Rear Oil Seal Installation
- 71. Engine Front Cover Installation
- 72. Crankshaft Front Oil Seal Installation
- 73. Oil Pan Installation
- 74. Oil Filter, Adapter and Pan Cover Installation
- 75. Valve Lifter Installation
- 76. Cylinder Head Installation - Left
- 77. Cylinder Head Installation - Right
- 78. Valve Rocker Arm and Push Rod Installation
- 79. Valve Rocker Arm Cover Installation - Left
- 80. Valve Rocker Arm Cover Installation - Right
- 81. Engine Block Valley Cover Installation
- 82. Engine Coolant Air Bleed Pipe Installation
- 83. Intake Manifold Installation
- 84. Fuel Rail and Injectors Installation
- 85. Throttle Body Assembly Installation
- 86. Water Pump Installation
- 87. Exhaust Manifold Installation - Left
- 88. Exhaust Manifold Installation - Right
- 89. Oil Level Indicator and Tube Installation
- 90. Engine Flywheel Installation
- 91. Crankshaft Balancer Installation
- Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Cooling System
- Cooling System Air Bleeder Pipe / Hose
- Coolant
- Coolant Level Indicator Lamp
- Coolant Level Sensor
- Coolant Line/Hose
- Coolant Reservoir
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Fan Shroud
- Heater Core
- Heater Hose
- Lamps and Indicators - Cooling System
- Radiator
- Radiator Cap
- Radiator Hose
- Sensors and Switches - Cooling System
- Temperature Warning Lamp/Indicator
- Thermostat
- Thermostat Housing
- Water Pump
- Description and Operation
- Testing and Inspection
- Service and Repair
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Exhaust System
- Service Precautions
- Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Body Control Module
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Crankshaft Position Timing Ring
- Data Link Connector
- Electronic Throttle Actuator
- Electronic Throttle Control Module
- Engine Control Module
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Information Bus
- Knock Sensor
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Absolute Pressure Sensor
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Coolant Temperature Sensor/Switch (For Computer)
- Crankshaft Position Sensor
- Fuel Level Sensor
- Fuel Tank Pressure Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Oil Pressure Sensor
- Oxygen Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Throttle Position Sensor
- Transmission Position Sensor/Switch
- Vehicle Speed Sensor
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- A Important Preliminary Checks
- Backfire
- Cuts Out, Misses
- Detonation, Spark Knock
- Dieseling, Run-On
- Engine Cranks But Does Not Run
- Hard Start
- Hesitation, Sag or Stumble
- Intermittent Conditions
- Lack of Power, Sluggishness, or Sponginess
- Malfunction Indicator Lamp (MIL) Always On
- Malfunction Indicator Lamp (MIL) Inoperative
- Poor Fuel Economy
- Poor Fuel Fill Quality
- Rough, Unstable, or Incorrect Idle and Stalling
- Scan Tool Does Not Communicate
- Scan Tool Does Not Power Up
- Surges/Chuggles
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Export Application Component Table
- Scan Tool Data, Normal Values and Definitions
- Scan Tool Output Controls
- Scan Tool Testing & Procedures - Antitheft Systems
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Flexible Fuel Sensor
- Fuel
- Fuel Filler Cap
- Fuel Filter
- Fuel Injector
- Fuel Line Coupler
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Pump Pickup Filter
- Fuel Rail
- Fuel Return Line
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Idle Speed/Throttle Actuator - Electronic
- Idle/Throttle Speed Control Unit
- Intake Air Plenum
- Relays and Modules - Fuel Delivery and Air Induction
- Resonator
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Position Sensor
- Turbocharger
- Service Precautions
- Testing and Inspection
- Diagrams
- Technical Service Bulletins
- Ignition System
- Firing Order
- Ignition Timing
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Ignition Cable
- Ignition Coil
- Ignition Relay
- Knock Sensor
- Relays and Modules - Ignition System
- Sensors and Switches - Ignition System
- Spark Plug
- Description and Operation
- Testing and Inspection
- Diagrams
- Specifications
- Technical Service Bulletins
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Testing and Inspection
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Technical Service Bulletins
- PROM - Programmable Read Only Memory
- Service Precautions
- Locations
- A/C Compressor Clutch, Oil Level Switch, CKP Sensor and Starter
- Accelerator Pedal Position (APP) Sensor Connector
- Air Induction Components
- EGR, Tac Motor and Ignition Coils 2,4,6,8
- Engine Oil Pressure (EOP) Sensor and CMP Sensor
- Fuel Pump and Sender Assembly - Primary
- Fuel Pump and Sender Assembly - Secondary With Dual Tanks
- Fuel Pump and Sender Assembly Components
- Fuel Pump Relay
- Fuel Pump Relay Secondary - With Dual Tanks
- Heated Oxygen Sensor Identification
- Heated Oxygen Sensors (HO2S)
- Knock Sensors
- Lower RR of the Engine Components
- PCM Location
- Full Engine View Left Side
- Evaporative Emission (EVAP) Canister Vent Solenoid
- Throttle Actuator Control (TAC) Module
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Technical Service Bulletins
- Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Actuators and Solenoids - A/T
- Accumulator
- Band Apply Servo
- Band Control Solenoid Valve
- Case
- Channel Plate
- Clutch
- Clutch Control Solenoid Valve
- Extension Housing
- Fluid - A/T
- Fluid Filter - A/T
- Fluid Line/Hose
- Fluid Pan
- Fluid Pressure Sensor/Switch
- Fluid Pump
- Output Shaft
- Parking Pawl
- Pressure Regulating Solenoid
- Seals and Gaskets
- Sensors and Switches - A/T
- Shift Interlock
- Shift Interlock Solenoid
- Description and Operation
- Testing and Inspection
- Locations
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Technical Service Bulletins
- Shift Solenoid
- Shifter A/T
- Shift Linkage
- Sun Gear
- Torque Converter
- Torque Converter Check Valve
- Torque Converter Clutch
- Torque Converter Clutch Solenoid
- Transmission Cooler
- Transmission Mode Switch
- Transmission Mount
- Transmission Position Sensor/Switch
- Transmission Speed Sensor
- Transmission Temperature Sensor/Switch
- Valve Body
- Wiring Harness
- Service Precautions
- Application and ID
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- 4L60-E/4L65-E Automatic Transmission
- - Symptoms - Automatic Transmission
- Buzz Noise or High Frequency Rattle Sound
- Delay In Drive and Reverse
- Drives In Neutral
- Engine Starts in Gear
- First Gear Range Only - No UpShift
- Harsh Garage Shift
- Harsh Shifts
- Inaccurate Shift Points
- Lack of Power or Hesitation
- No Drive In All Ranges
- No Drive In Drive Range
- No First or Second Gear/No Third or Fourth Gear
- No Fourth Gear, or Slips in Fourth Gear
- No Gear Selection
- No Overrun Braking - Manual 3-2-1
- No Park
- No Part Throttle or Delayed Downshifts
- No Reverse or Slips in Reverse
- No Second Gear, No Fourth Gear, and No Reverse Gear
- No Third Gear
- No Torque Converter Clutch (TCC) Apply (300 RPM Slip)
- No Torque Converter Clutch (TCC) Release
- No 2-3 Shift or 2-3 Shift Slips. Rough or Hunting
- No 3-4 Shift, Slips or Rough 3-4 Shift
- Noise and Vibration Analysis
- Noise In Random Ranges
- Oil Out of the Vent
- Oil Pressure High or Low
- Popping Noise
- Range Selector Displays Incorrect Range
- Ratcheting Noise
- Second Gear Starts
- Second/Third Gear Only or First/Fourth Gears Only
- Shift Lever Indicates Wrong Gear
- Slip/Flare In Any Gear
- Slipping or Harsh 1-2 Shift
- Slips In First Gear
- Third Gear Only
- Torque Converter Clutch (TCC) Intermittent - OK Cold/Slips Hot
- Torque Converter Clutch (TCC) Shudder
- Torque Converter Clutch (TCC) Slip - 100 RPM Slip
- Torque Converter Clutch (TCC) Slip With Stall/Stumble
- Transmission Overheats
- Vibration In Reverse and Whining Noise In Park
- Whine Noise Varying With RPM or Fluid Pressure
- 3-2 Flare or Tie-Up
- 4L80-E/4L85-E Automatic Transmission
- - Symptoms - Automatic Transmission
- Automatic Transmission Fluid Leaks
- Case Extension Bearing/Seal Failed
- Converter Ballooning
- Delayed Shift 1 to 2
- Difficult to Shift Out of Park
- Does Not Stay In Park
- Engine Stall
- Engine Stalls In Neutral
- Engine Starts In Gear
- Erratic Shift Quality
- First and Fourth Gear Only - D4
- First and Second Gear Only - D4
- First Gear Only - D4
- Fluid Foaming
- Forward Motion In Neutral
- Fourth Gear Starts
- Harsh Shift D to R
- Harsh Shift 3 to 4
- Harsh Shift 4 to 3
- Harsh Shift: D4 to D3, D2 or D1
- Harsh Shifts
- High Line Pressure
- Inaccurate Shift Points
- Inadequate Lubrication
- Inadequate Lubrication at Low Line or Heavy Loads
- Incorrect Torque Converter Clutch (TCC) Apply or Release
- Loss of Drive
- Loss of Power
- Low Line Pressure
- No D2 to D1
- No D3 to D2
- No Engine Braking - D1
- No Engine Braking - D2
- No Engine Braking - D3
- No First Gear - D1
- No First Gear - D2
- No First Gear - D3
- No First Gear - D4
- No Fourth Gear - D4
- No Gear Selection
- No Overrun Braking - D1
- No Overrun Braking - D2
- No Overrun Braking - D3
- No Park
- No Reverse
- No Second Gear - D1
- No Second Gear - D2
- No Second Gear - D3
- No Second Gear - D4
- No Second Gear Engine Braking - D2
- No Third Gear - D3
- No Third Gear - D4
- No Torque Converter Clutch (TCC) Apply
- No Torque In Reverse and Third
- No Torque In Second Gear
- No Torque Multiplication
- Noise
- Noise and Vibration Analysis
- Oil Out of the Vent Tube
- Range Selector Displays Incorrect Range
- Remains In Park
- Second and Third Gear Only - D4
- Second Gear Only - D4
- Second Gear Starts
- Shift Lever Indicates Wrong Gear
- Soft Shift D3 to D2
- Soft Shift Into R
- Soft Shift R to D
- Soft Shift 2 to 1
- Soft Shift 2 to 3
- Soft Shift 3 to 2
- Soft Shifts
- Soft Torque Converter Clutch (TCC) Apply
- Third and Fourth Gear Only - D4
- Third Gear Starts
- Torque Converter Clutch (TCC) Slipping
- Torque Converter Clutch (TCC) Stuck On
- Transmission Overheats
- Transmission Overheats at WOT
- Transmission Slips
- Vibration
- 4L60-E/4L65-E Automatic Transmission
- Component Tests and General Diagnostics
- 4L60-E/4L65-E Automatic Transmission
- 4L80-E/4L85-E Automatic Transmission
- Clutch Plate Diagnosis
- Engine Coolant In Transmission
- Flexplate/Torque Converter Vibration Test
- Fluid Leak Diagnosis
- Line Pressure Check Procedure
- Oil Cooler Flushing and Flow Test (J 35944-A)
- Oil Cooler Flushing and Flow Test (J 45096)
- Possible Fluid Leak Points
- Shift Solenoid Leak Test
- Torque Converter Diagnosis
- Locations
- Service and Repair
- Procedures
- Removal and Replacement
- Overhaul
- 4L60-E/4L65-E Automatic Transmission
- Overhaul Procedure Steps
- Repair Instructions
- 1. Do Not Use Air Tools
- 2. Holding Fixture Installation
- 3. Torque Converter Removal
- 4. Drain Oil
- 5. Converter Housing Removal
- 6. 2-4 Servo Cover and Assembly Removal
- 7. 2-4 Servo Disassemble (1)
- 8. 2-4 Servo Pin Length Check (1)
- 9. Speed Sensor and Case Extension Removal
- 10. Pan and Filter Assembly Removal
- 11. Valve Body and Wiring Harness Removal
- 12. Turbine Shaft O-Ring Removal
- 13. Transmission End Play Check
- 14. Oil Pump Removal
- 15. 2-4 Band, Input Clutches, Input Gear Set Removal
- 16. Reaction Gear Set Removal
- 17. Output Shaft,Reaction Gear, Low/Rev Clutch Removal
- 18. Inner Manual Linkage Removal
- 19. Low and Reverse Clutch Piston Removal
- 20. Case Assembly Inspection
- 21. Retainer and Ball Assembly Leak Check
- 22. Third Accumulator Retainer and Ball Replacement
- 23. Case Bushing
- 24. Manual Shaft Seal Installation
- 25. Low and Reverse Clutch Piston Installation
- 26. Inner Manual Linkage Installation
- 27. Reaction Gear and Carrier Inspection
- 28. Reaction Gear and Carrier Installation
- 29. Low and Reverse Clutch Spacer Plate Selection
- 30. Low and Reverse Clutch Plates Installation
- 31. Low and Reverse Clutch Support Disassemble
- 32. Low and Reverse Clutch Support Installation
- 33. Reaction Sun Gear and Shell Installation
- 34. Reaction Carrier Shaft Replacement
- 35. Input Internal Gear, Reaction Shaft Installation
- 36. Internal Transmission Speed Sensor Rotor Replace
- 37. Output Shaft Installation
- 38. Input Carrier Inspection
- 39. Input Sun Gear Bushings Replacement
- 40. Input Carrier Inspection and Installation
- 41. Input Clutch Assembly Disassemble
- 42. Input Housing and Shaft Assembly Inspection
- 43. Input Housing and Shaft Assembly Assemble
- 44. Input Housing to Output Shaft Seal Installation
- 45. Overrun Clutch Installation
- 46. Forward Clutch Sprag Disassemble
- 47. Forward Clutch Sprag Assemble
- 48. Forward Clutch Assemble
- 49. Forward Clutch Piston Travel Check
- 50. 3-4 Clutch Assemble
- 51. 3-4 Clutch Plate Travel Check
- 52. Clutch Air Check
- 53. Turbine Shaft Seals Installation
- 54. Reverse Input Clutch Disassemble
- 55. Reverse Input Clutch Bushing Replacement
- 56. Reverse Input Clutch Assemble
- 57. Reverse Input Clutch Plate Travel Check
- 58. Reverse Input and Input Clutches Installation
- 59. 2-4 Band Assembly Installation
- 60. Oil Pump Disassemble
- 61. Oil Pump Body Disassemble
- 62. Oil Pump Rotor and Slide Measurement
- 63. Oil Pump Body Bushing Replacement
- 64. Oil Pump Body Assemble
- 65. Oil Pump Cover Disassemble
- 66. Oil Pump Stator Shaft Bushing Replacement
- 67. Oil Pump Cover Assemble
- 68. Oil Pump Cover and Body Assemble
- 69. Oil Pump Assembly Installation
- 70. Transmission End Play Check
- 71. Turbine Shaft O-Ring Installation
- 72. Control Valve Body Disassemble
- 73. Control Valve Body Assemble
- 74. 3-4 Accumulator Installation
- 75. 1-2 Accumulator Disassemble
- 76. 1-2 Accumulator Assemble
- 77. 1-2 Accumulator Installation
- 78. Control Valve Body Installation
- 79. Manual Detent Spring Installation
- 80. Oil Filter Assembly Installation
- 81. Transmission Oil Pan Installation
- 82. 2-4 Servo Disassemble
- 83. 2-4 Servo Pin Length Check
- 84. 2-4 Servo Assembly Installation
- 85. Case Extension Bushing Replacement
- 86. Speed Sensor and Case Extension Installation
- 87. Converter Housing Installation
- 88. Torque Converter End Play Check
- 89. Torque Converter Installation
- 90. Holding Fixture Removal
- 4L80-E/4L85-E Automatic Transmission
- Overhaul Procedure Steps
- Repair Instructions
- 1. Torque Converter Removal
- 2. Torque Converter End Play Check
- 3. Transmission Holding Fixture Installation
- 4. Draining Transmission Fluid
- 5. Speed Sensors Removal
- 6. Case Extension Assembly Removal
- 7. Transmission Oil Pan Removal
- 8. Oil Filter Assembly Removal
- 9. Transmission Wire Harness Removal
- 10. Control Valve Body Assembly Removal
- 11. Manual 2-1 Band Servo Assembly Removal
- 12. Low and Reverse Band Servo Assembly Removal
- 13. Low and Reverse Band Servo Pin Check
- 14. Manual Shift Shaft Removal
- 15. Parking System Components Removal
- 16. Front End Play Check
- 17. Rear Unit End Play Check
- 18. Pump Assembly Removal
- 19. Overdrive Assembly Removal
- 20. Fourth Clutch Assembly Removal
- 21. Forward Clutch Assembly Removal
- 22. Direct Clutch Assembly Removal
- 23. Manual 2-1 Band Removal
- 24. Intermediate Clutch Assembly Removal
- 25. Center Support and Gear Unit Assembly Removal
- 26. Low and Reverse Band Removal
- 27. Output Shaft Seal Removal
- 28. Transmission Case Inspection
- 29. Output Shaft Seal Installation
- 30. Parking System Components Installation
- 31. Low and Reverse Band/Thrust Washer Installation
- 32. Center Support and Gear Unit Assembly Disassemble
- 33. Output Carrier Pinion End Play
- 34. Reaction Carrier Pinion End Play
- 35. Reaction Carrier Assemble
- 36. Center Support Assembly Disassemble
- 37. Center Support Reconditioning Repair
- 38. Center Support Assembly Assemble
- 39. Reaction Drum and Carrier Assembly Assemble
- 40. Center Support and Gear Unit Assembly Installation
- 41. Rear Unit End Play Check (2)
- 42. Center Support Bolt/Cooler Pipe Fitting Install
- 43. Intermediate Clutch Installation
- 44. Intermediate Clutch Piston Travel Check
- 45. Manual 2-1 Band Installation
- 46. Direct Clutch Assembly Disassemble
- 47. Direct Clutch Assemble
- 48. Direct Clutch Installation
- 49. Direct Clutch Piston Travel Check
- 50. Forward Clutch Disassemble
- 51. Forward Clutch Assemble
- 52. Forward Clutch Piston Travel Check
- 53. Forward Clutch Hub Assemble
- 54. Forward Clutch Installation
- 55. Fourth Clutch Assembly Disassemble
- 56. Fourth Clutch Assembly Assemble
- 57. Fourth Clutch Piston Travel Check
- 58. Fourth Clutch Assembly Installation
- 59. Overrun Clutch Assembly Disassemble
- 60. Overrun Clutch Assembly Assemble
- 61. Overrun Clutch Piston Travel Check
- 62. Overdrive Carrier Pinion End Play Check
- 63. Overdrive Carrier Assembly Disassemble
- 64. Overdrive Carrier Assembly Assemble
- 65. Turbine Shaft Disassemble
- 66. Turbine Shaft Assemble
- 67. Overdrive Carrier Assemble
- 68. Turbine Shaft/Overdrive Carrier Installation
- 69. Fourth Clutch Plate Installation
- 70. Transmission Oil Pump Disassemble
- 71. Transmission Oil Pump Cover Disassemble
- 72. Transmission Oil Pump Cover Assemble
- 73. Trans Oil Pump Body to Gear Face Clearance Check
- 74. Transmission Oil Pump Body Disassemble
- 75. Transmission Oil Pump Body Flatness Check
- 76. Transmission Oil Pump Body Assemble
- 77. Transmission Oil Pump Assemble
- 78. Transmission Oil Pump Assembly Installation
- 79. Front End Play Check (2)
- 80. Manual 2-1 Band Servo Assembly Disassemble
- 81. Manual 2-1 Band Servo Assembly Assemble
- 82. Manual 2-1 Band Servo Assembly Installation
- 83. Low and Reverse Band Servo Apply Pin Check
- 84. Low and Reverse Band Servo Assembly Disassemble
- 85. Low and Reverse Band Servo Assembly / Assemble
- 86. Low/Reverse Band Servo Assembly / Installation
- 87. 3RD and 4TH Clutch Accumulator Housing Removal
- 88. 3RD and 4TH Clutch Accumulator Housing Disassemble
- 89. 3RD and 4TH Clutch Accumulator Housing Assemble
- 90. Control Valve Body Assembly Disassemble
- 91. Control Valve Body Cleaning and Inspection
- 92. Control Valve Body Assembly Assemble
- 93. 3RD/4TH Clutch Accumulator Housing Installation
- 94. Control Valve Body Assembly Installation
- 95. Wiring Harness Installation
- 96. Transmission Oil Filter Installation
- 97. Transmission Oil Pan Installation
- 98. Speed Sensor Assembly Installation
- 99. Case Extension Assembly Installation
- 100. Torque Converter Assembly Installation
- 101. Holding Fixture Removal
- 4L60-E/4L65-E Automatic Transmission
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- 4L60-E/4L65-E Automatic Transmission
- 4L80-E/4L85-E Automatic Transmission
- Accumulator Assembly
- Ball Check Valve Locations (Case, Control Valve Body Side)
- Ball Check Valve Locations (Control Valve Body, Case Side)
- Bushing and Bearing Locations
- Case and Associated Parts
- Center Support and Gear Unit Assembly
- Control Valve Body Assembly
- Direct Clutch and Intermediate Sprag Assembly
- Forward Clutch Assembly
- Fourth Clutch Assembly
- Intermediate Clutch Plates and Manual 2-1 Band Assembly
- Oil Pump Assembly
- Overrun Clutch Assembly
- Parking Lock and Actuator Assembly
- Seals
- Connector Views
- Electrical Diagrams
- Fluid Diagrams
- Specifications
- Electrical Specifications
- Mechanical Specifications
- 4L60-E/4L65-E Automatic Transmission
- Fastener Tightening Specifications
- Overhaul (Unit Repair)
- Fastener Tightening Specifications
- Fluid Capacity
- Forward Clutch Backing Plate Selection
- Low and Reverse Clutch Spacer Plate Selection
- Oil Pump Rotor and Slide Measurement
- Reverse Input Clutch Backing Plate Selection
- Torque Converter End Play Check
- Transmission End Play Check
- 2-4 Servo Pin Selection
- 3RD and 4TH Clutch Backing Plate Selection
- Range Reference
- Shift Speed
- Transmission General Specifications
- 4L80-E/4L85-E Automatic Transmission
- 4L60-E/4L65-E Automatic Transmission
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
- Technical Service Bulletins
- Tools and Equipment
- Clutch
- Continuously Variable Transmission/Transaxle
- Differential Assembly
- Actuators and Solenoids - Differential
- Differential Carrier
- Differential Cover
- Differential Lock
- Differential Mount
- Differential Axle Housing
- Fluid - Differential
- Output Shaft
- Pinion Bearing
- Pinion Flange
- Pinion Gear
- Ring Gear
- Seals and Gaskets
- Description and Operation
- Testing and Inspection
- Service and Repair
- Front Drive Axle
- Shield Replacement
- Lubricant Level Inspection
- Lubricant Replacement
- Vent Hose Replacement
- Vent Hose Connector Replacement
- Thrust Washers, Shims, and Adjuster Sleeves Inspection
- Ring and Pinion Gear Inspection
- Pinion Bearing Cup Installation
- Differential Carrier (R&R Differential Assembly)
- Pinion Depth Adjustment
- Backlash Inspection and Adjustment
- Differential Case
- Gear Tooth Contact Pattern Inspection
- Wheel Drive Shaft Replacement
- Rear Drive Axle
- Lubricant Level Inspection
- Lubricant Replacement
- Axle Shaft Replacement
- Drive Pinion Housing and/or Seal Replacement
- Differential (Carrier/Case)
- Rear Axle - Replacement
- Rear Axle Housing Inspection
- Bearings Inspection
- Shims Inspection
- Determining Total Shim Pack Size
- Drive Pinion Depth Adjustment start here
- Wheel Bearing Adjustment
- Vent Hose Replacement
- Backlash Adjustment
- Rear Axle Housing Replacement
- Gear Tooth Contact Pattern Inspection
- Rear Drive Axle - Locking/Limited Slip Rear Axle
- Front Drive Axle
- Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Flywheel
- Manual Transmission/Transaxle
- Power Take-Off
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Transfer Case
- Actuators and Solenoids - Transfer Case
- Control Module
- Fluid - Transfer Case
- Four Wheel Drive Selector Switch
- Output Shaft
- Relays and Modules - Transfer Case
- Seals and Gaskets
- Sensors and Switches - Transfer Case
- Speed Sensor
- Transfer Case Actuator
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- BW 4481-NR3 Transfer Case
- BW 4482-NR4 Transfer Case
- Symptoms-Transfer Case
- Transfer Case Shift Control Switch Inoperative
- Transfer Case Shift Control Switch Indicator Always On - Two or More
- Transfer Case Shift Control Switch Indicator Flashes, Then Returns to Previous Mode
- Transfer Case Shift Control Switch Indicator Inoperative - One or More
- Service Indicator Always On
- Service Indicator Inoperative
- Transfer Case Popping Noise
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Clunk In 4LO Lock
- Transfer Case Clunk During Acceleration and Deceleration
- Transfer Case Shudder or Binding
- Transfer Case Will Not Shift
- Transfer Case Jumps Out of Gear
- Transfer Case Leak Diagnosis
- NVG 246-NP8 Transfer Case
- Front Axle Will Not Disengage
- Front Axle Will Not Engage
- No Correction For Slip In AWD Mode
- Service Indicator Always On
- Service Indicator Inoperative
- Symptoms-Transfer Case
- Transfer Case Clunk During Acceleration And Deceleration
- Transfer Case Shift Control Switch Indicator Inoperative - One or More
- Transfer Case Whine or Rumble Noise
- Transfer Case Growl or Grinding Noise
- Transfer Case Clunk In 2HI Only
- Transfer Case Clunk In 4HI
- Transfer Case Clunk In 4LO
- Transfer Case Grating Noise
- Transfer Case Jumps Out Of Gear
- Transfer Case Popping Noise
- Transfer Case Shift Control Switch Indicator Always on - Two or More
- Transfer Case Shift Control Switch Indicator Flashes, Then Returns to Previous Mode
- Transfer Case Shift Control Switch Indicators Flash Continuously 15 Seconds or More
- Transfer Case Shift Control Switch Inoperative
- Transfer Case Shudder Or Binding
- Transfer Case Will Not Shift
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Locations
- Service and Repair
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Exploded Views
- Electrical Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Transmission Control Systems
- Actuators and Solenoids - Transmission and Drivetrain
- Relays and Modules - Transmission and Drivetrain
- Sensors and Switches - Transmission and Drivetrain
- Testing and Inspection
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Technical Service Bulletins
- Service Precautions
- Technical Service Bulletins
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Lateral Accelerometer
- Traction Control Module
- Traction Control Switch
- Wheel Speed Sensor
- Yaw Rate Sensor
- Description and Operation
- Testing and Inspection
- Locations
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Connector Views
- Electrical Diagrams
- Power, Ground, Class 2, and Wheel Speed Sensors
- Stop Lamp Switch and Traction Control Switch
- Power, Ground, Class 2, and Stop Lamp Switch - W/VSES
- Wheel Speed Sensors - W/Vses
- Yaw and Lateral Acceleration Sensor Inputs
- Steering Wheel/Speed Position Inputs
- Traction Control Switch and Precharge Motor Assembly - W/Vses
- ABS Schematic Icons
- Fluid Diagrams
- Specifications
- Technical Service Bulletins
- Tools and Equipment
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Brake Caliper
- Brake Pad
- Brake Rotor/Disc
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Component Tests and General Diagnostics
- Service and Repair
- Specifications
- Tools and Equipment
- Drum Brake System
- Hydraulic System
- Brake Bleeding
- Brake Caliper
- Brake Fluid
- Brake Fluid Level Sensor/Switch
- Brake Fluid Pressure Sensor/Switch
- Brake Hose/Line
- Brake Proportioning/Combination Valve
- Hydraulic Control Assembly - Antilock Brakes
- Brake Master Cylinder
- Wheel Cylinder
- Description and Operation
- Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Symptom Related Diagnostic Procedures
- - Symptoms - Hydraulic Brakes
- Brake Fluid Loss
- Brake Pulsation
- Brake Pedal Excessive Effort
- Brake Pedal Excessive Travel
- Brake System Noise
- Brake System Slow Release
- Brake Warning Indicator Always On
- Brake Warning Indicator Inoperative
- Brakes Drag
- Brakes Self Apply When Turning Steering Wheel
- Braking Action Uneven - Front to Rear
- Braking Action Uneven - Pulls to One Side
- Reduced Brake Power Message Displayed
- Component Tests and General Diagnostics
- Brake Assist System Diagnosis
- Brake Hose Inspection
- Brake Pedal Pushrod Inspection
- Brake Pedal Travel - Measurement & Inspection
- Brake Pipe and Hose Inspection
- Brake System External Leak Inspection
- Brake System Internal Leak Test
- Brake System Vacuum Source Test
- Disc Brake System Diagnosis
- Hydraulic Brake Assist System Noise Inspection
- Hydraulic Brake Component Operation - Visual Inspection
- Hydraulic Brake System Diagnosis
- Master Cylinder Reservoir Filling
- Locations
- Service and Repair
- Diagrams
- Diagram Information and Instructions
- Diagnostic Aids
- General Electrical Diagnostic Procedures
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Inducing Intermittent Fault Conditions
- Measuring Frequency
- Measuring Voltage
- Measuring Voltage Drop
- Probing Electrical Connectors
- Scan Tool Snapshot Procedure
- Testing For a Short To Voltage
- Testing for Continuity
- Testing For Electrical Intermittents
- Testing For Intermittent and Poor Connections
- Testing For Short to Ground
- Troubleshooting With A Digital Multimeter
- Troubleshooting With A Test Lamp
- Using Connector Test Adapters
- Using Fused Jumper Wires
- Connector Repairs
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fuses
- Circuit Protection - Fusible Links
- Flat Wire Repairs
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Repairing Damaged Wire Insulation
- SIR/SRS Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Inline Harness Diodes
- Splicing Twisted or Shielded Cable
- Equivalents - Decimal And Metric
- Arrows and Symbols
- Conversion - English/Metric
- Special Tools and Ordering Information
- Diagnostic Work Sheets
- Fasteners
- Thread Inserts
- Training
- Abbreviations And Meanings
- Registered And Non-Registered Trademarks
- Control Module References
- General Electrical Diagnostic Procedures
- Electrical Diagrams
- Specifications
- Tools and Equipment
- Parking Brake System
- Antilock Brakes / Traction Control Systems
