Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Wiring Harness Assembly Removal
2. Exhaust Manifold Removal - Left
3. Exhaust Manifold Removal - Right AWD
4. Exhaust Manifold Removal - Right RWD
5. Drive Belt Removal
6. Power Steering Pump Removal
7. Drive Belt Idler Pulley Removal
8. Generator Removal
9. Air Conditioning Compressor Removal
10. Drive Belt Tensioner Removal
11. Water Outlet Housing Removal
12. Intake Manifold Removal
13. Starter Removal
14. Crankshaft Balancer Removal
15. Engine Flywheel Removal
16. Crankshaft Rear Oil Seal Removal
17. Oil Level Indicator and Tube Removal
18. Oil Filter Adapter Removal - Without Oil Cooler
19. Oil Filter Adapter Removal - With Oil Cooler
20. Ignition Coil Module Removal - Left
21. Camshaft Cover Removal - Left
22. Camshaft Position Actuator Housing Removal - Left
23. Ignition Coil Module Removal - Right
24. Camshaft Cover Removal - Right
25. Camshaft Position Actuator Housing Removal - Right
26. Engine Front Cover Removal
27. Oil Pump Removal
28. Secondary Camshaft Intermediate Drive Chain Removal - Right
29. Secondary Camshaft Intermediate Drive Chain Removal - Left
30. Oil Pump Outlet Tube Removal
31. Primary Camshaft Intermediate Drive Chain Removal
32. Camshaft Intermediate Drive Shaft Removal
33. Camshaft Removal - Left Exhaust
34. Camshaft Removal - Left Intake
35. Valve Rocker Arm Removal - Left
36. Valve Lifter Removal - Left
37. Cylinder Head Removal - Left
38. Camshaft Removal - Right Exhaust
39. Camshaft Removal - Right Intake
40. Valve Rocker Arm Removal - Right
41. Valve Lifter Removal - Right
42. Cylinder Head Removal - Right
43. Oil Pan Removal
44. Oil Pump Suction Pipe and Screen Assembly Removal
45. Lower Crankcase Removal
46. Piston, Connecting Rod, and Bearing Removal
47. Crankshaft and Bearing Removal
48. Engine Block Disassemble - Upper
49. Engine Block Clean and Inspect - Upper
50. Engine Block Assemble - Upper
51. Engine Block Clean and Inspect - Lower
52. Crankshaft and Bearing Clean and Inspect
53. Crankshaft Balancer Clean and Inspect
54. Engine Flywheel Clean and Inspect
55. Piston and Connecting Rod Disassemble
56. Piston, Connecting Rod, and Bearing Clean and Inspect
57. Piston and Connecting Rod Assemble
58. Cylinder Head Disassemble
59. Cylinder Head Clean and Inspect
60. Valve Spring Inspection and Measurement
61. Valve and Seat Grinding
62. Cylinder Head Assemble
63. Camshaft Clean and Inspect
64. Valve Lifter Clean and Inspect
65. Valve Rocker Arm Clean and Inspect
66. Camshaft Intermediate Drive Shaft Clean and Inspect
67. Camshaft Timing Drive Components Clean and Inspect
68. Camshaft Position Actuator Housing Disassemble
69. Camshaft Position Actuator Housing Clean and Inspect
70. Camshaft Position Actuator Housing Assemble
71. Oil Pump Disassemble
72. Oil Pump Clean and Inspect
73. Oil Pump Assemble
74. Oil Pump Outlet Tube Clean and Inspect
75. Oil Filter Adapter Disassemble - Without Oil Cooler
76. Oil Filter Adapter Disassemble - With Oil Cooler
77. Oil Filter Adapter Clean and Inspect - Without Oil Cooler
78. Oil Filter Adapter Clean and Inspect - With Oil Cooler
79. Oil Filter Adapter Assemble - Without Oil Cooler
80. Oil Filter Adapter Assemble - With Oil Cooler
81. Oil Pan Disassemble
82. Oil Pan Clean and Inspect
83. Oil Pan Assemble
84. Oil Pump Suction Pipe and Screen Clean and Inspect
85. Engine Front Cover Disassemble
86. Engine Front Cover Clean and Inspect
87. Water Pump Clean and Inspect
88. Engine Front Cover Assemble
89. Camshaft Cover Disassemble
90. Camshaft Cover Clean and Inspect
91. Camshaft Cover Assemble
92. Intake Manifold Disassemble
93. Intake Manifold Clean and Inspect
94. Intake Manifold Assemble
95. Exhaust Manifold Clean and Inspect - Left
96. Exhaust Manifold Clean and Inspect - Right
97. Water Outlet Housing Disassemble
98. Water Outlet Housing Clean and Inspect
99. Water Outlet Housing Assemble
100. Thread Repair
101. Service Prior to Assembly
102. Crankshaft and Bearing Installation
103. Piston, Connecting Rod, and Bearing Installation
104. Lower Crankcase Installation
105. Oil Pump Suction Pipe and Screen Assembly Installation
106. Oil Pan Installation
107. Cylinder Head Installation - Left
108. Valve Lifter Installation - Left
109. Valve Rocker Arm Installation - Left
110. Camshaft Installation - Left Exhaust
111. Camshaft Installation - Left Intake
112. Cylinder Head Installation - Right
113. Valve Lifter Installation - Right
114. Valve Rocker Arm Installation - Right
115. Camshaft Installation - Right Exhaust
116. Camshaft Installation - Right Intake
117. Camshaft Intermediate Drive Shaft Installation
118. Primary Camshaft Intermediate Drive Chain Installation
119. Oil Pump Outlet Tube Installation
120. Secondary Camshaft Intermediate Drive Chain Installation - Left
121. Secondary Camshaft Intermediate Drive Chain Installation - Right
122. Oil Pump Installation
123. Engine Front Cover Installation
124. Camshaft Position Actuator Housing Installation - Left
125. Camshaft Cover Installation - Left
126. Ignition Coil Module Installation - Left
127. Camshaft Position Actuator Housing Installation - Right
128. Camshaft Cover Installation - Right
129. Ignition Coil Module Installation - Right
130. Oil Filter Adapter Installation - Without Oil Cooler
131. Oil Filter Adapter Installation - With Oil Cooler
132. Oil Level Indicator and Tube Installation
133. Crankshaft Rear Oil Seal Installation
134. Engine Flywheel Installation
135. Crankshaft Balancer Installation
136. Starter Installation
137. Intake Manifold Installation
138. Water Outlet Housing Installation
139. Drive Belt Tensioner Installation
140. Air Conditioning Compressor Installation
141. Generator Installation
142. Drive Belt Idler Pulley Installation
143. Power Steering Pump Installation
144. Drive Belt Installation
145. Exhaust Manifold Installation - Left
146. Exhaust Manifold Installation - Right AWD
147. Exhaust Manifold Installation - Right RWD
148. Engine Wiring Harness Assembly Installation
149. Engine Prelubing