Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Clutch: Testing and Inspection

NOTE: To diagnose malfunctions in the clutch release system, proceed as follows:


INSPECTION
1. With engine running at normal operating temperature and brakes applied, hold clutch pedal approximately 1/2 inch from fully depressed position and move transmission selector between 1st and reverse several times.

2. If transmission selector can be moved without binding or gear clash, clutch is releasing properly.

3. If shifter cannot be moved or if gear clash is evident, inspect linkage, fork and ball stud for damage and wear, and replace as needed.

4. If linkage is satisfactory, check clutch pedal and slave cylinder travel.

5. Clutch pedal travel should be 7 3/8 inch, and slave cylinder plunger travel should be 0.70 inch, measured at the clutch fork.

6. If pedal travel is not within specifications, repair as needed. If plunger travel is not as specified, bleed or repair hydraulic system.