Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Throttle Cable Replace






REMOVAL
1. Disconnect throttle cable from engine, then the transaxle control cable from manual shift lever.
2. Remove manual shift lever, then the neutral start switch.
3. Remove valve body as previously described, then the retaining plate bolt and retaining plate.
4. Pull cable from transaxle case.

INSTALLATION
1. Insert cable into transaxle case, then install retaining plate and bolt.
2. Install valve body as previously described, then position cable stop for adjustment reference as follows. Cable stop is not staked in place on replacement cable.

a. Bend cable to a radius of approximately 7.87 inches as shown in image.
b. Lightly pull inner cable from housing until a slight resistance is felt, then hold in position.
c. Stake stopper onto inner cable so that .031-.059 inch clearance exists between stop and cable housing.

3. Connect throttle cable to throttle linkage, then adjust cable as previously described.
4. Install neutral safety switch, then the manual shift lever. Adjust switch as previously described.
5. Ensure transaxle fluid level is to specifications, then road test vehicle.