Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Synchronizer Keys & Springs






The synchronizer hubs and sliding sleeves are a selected assembly and should be kept together as originally assembled, but the keys and springs may be replaced if worn or broken. Refer to image when disassembling and assembling synchronizers.

Disassemble
1. If relation of hub and sleeves are not already marked, mark for assembly purposes.

2. Push sliding sleeve from hub. Keys will fall free and springs may be easily removed.

Assemble
1. Place a blocker ring on side of hub and sleeve and install keys and retain with a spring.

2. Place a blocker ring on opposite side of hub and sleeve, and install remaining spring