Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

EGR VALVE:






REMOVAL PROCEDURE
1. Remove the Air Cleaner Outlet Resonator.
2. Disconnect the electrical connector to the EGR valve.
3. Remove the EGR valve bolts.
4. Remove the EGR valve.

INSTALLATION PROCEDURE
Be sure all gasket material is removed from the EGR mounting surface. Even a small amount of material may cause a DTC P0401 to set.

1. Install the EGR valve with the gasket.
2. Install the EGR valve bolts.

Tighten
Bolts to 22-30 Nm (16-22 lb ft).

3. Connect the EGR valve electrical connector.
4. Install the Air Cleaner Outlet Resonator.