Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Differential Inspection

Carefully and thoroughly inspect all drive unit parts before assembly. Thorough inspection of the drive parts for wear or stress with subsequent replacement of worn parts eliminates costly drive component repair after assembly.
^ Inspect the pinion gear shaft for unusual wear.
^ Inspect the pinion gear and side gear teeth for wear, cracks, scoring, and spalling.
^ Inspect the thrust washers for wear.
^ Inspect the fit of the side gears in the differential case.
^ Inspect the fit of the side gears on the axle shafts.
^ Inspect the differential case for cracks and scoring.
^ Inspect all parts for wear. Replace parts as necessary.