Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Crankshaft, Engine

Crankshaft Bearing Clearance
Journal #1 - Production 0.018 - 0.053 mm (0.007 - 0.0021 inch)
Journal #2, #3, and #4 - Production 0.030 - 0.068 mm (0.0012 - 0.0027 inch)
Journal #5 - Production 0.020 - 0.060 mm (0.0008 - 0.0024 inch)
Journal #1 - Service 0.025 - 0.051 mm (0.0010 - 0.0020 inch)
Journal #2, #3, and #4 - Service 0.025 - 0.064 mm (0.0010 - 0.0025 inch)
Journal #5 - Service 0.038 - 0.063 mm (0.0015 - 0.0025 inch)
Crankshaft End Play 0.05 - 0.20 mm (0.002 - 0.008 inch)
Crankshaft Journal Diameter
Journal #1 62.189 - 62.212 mm (2.4484 - 2.4493 inch)
Journal #2, #3, and #4 62.181 -62.207 mm (2.4481 - 2.4491 inch)
Journal #5 62.185 - 62.207 mm (2.4482 - 2.4491 inch)
Crankshaft Journal Out-Of-Round
Production 0.005 mm (0.0002 inch) Max
Service 0.025 mm (0.0010 inch) Max
Crankshaft Journal Taper
Production) 0.005 mm (0.0002 inch) Max
Service) 0.025 mm (0.0010 inch) Max
Crankshaft Runout At Rear Flange 0.038 mm (0.0015 inch)