Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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System Specifications

Lubrication System
Oil Capacity with Oil Filter Change 4.25 L (4.5 qt.)
Oil Capacity without Oil Filter Change 3.75 L (4 qt.)
Oil Pressure @ Operating Temperature (1850 RPM) Using 10W-30 Oil 414 kPa (60 psi min)
Oil Filter Type Throw Away Element and Can
Gear Pocket Depth 11.71 - 11.75 mm (0.461 - 0.4625 inch)
Gear Pocket Diameter 89.10 - 89.20 mm (3.508 - 3.512 inch)
Inner Gear Tip Clearance 0.152 mm (0.006 inch)
Outer Gear Diameter Clearance 0.203 - 0.381 mm (0.008 - 0.015 inch)
End Clearance 0.025 - 0.089 mm (0.001 - 0.0035 inch)
Valve to Bore Clearance 0.038 - 0.076 mm (0.0015 - 0.003 inch)

Type Of Lubrication
Main Bearings Pressure
Connecting Rods Pressure
Piston Pins Splash
Balance Shaft Bearings-Front Splash
Balance Shaft Bushing-Rear Pressure
Camshaft Bearing Pressure
Timing Chain Splash
Cylinder Walls Splash
Oil Pump Type Gerotor
Oil Pressure Sending Unit Electrical
Oil Intake Stationary
Oil Filter System Full Flow