Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Piston, Engine

Piston to Cylinder Bore Clearance 0.02-0.04 mm (0.0008-0.0015 inch)
Piston Diameter
Original Piston 73.970-73.990 mm (2.9122-2.9130 inch)
0.25 mm (0.0098") Oversize 74.220-74.239 mm (2.9220-2.9224 inch)
0.050 mm (0.0197") Oversize 74.470-74.480 mm (2.9319-2.9323 inch)
Piston Ring End Cap Top Ring
Standard 0.2-0.3 mm (0.0079-0.018 inch)
Maximum Limit 0.7 mm (0.0276 inch)
Piston Ring End Cap Second Ring
Standard 0.2-0.3 mm (0.0079-0.0118 inch)
Maximum Limit 0.7 mm (0.0276 inch)
Piston Ring End Cap Oil Ring
Standard 0.2-0.6 mm (0.0079-0.0275 inch)
Maximum Limit 1.8 mm (0.0708 inch)
Piston Ring Groove Clearance
First Ring 0.03-0.07 mm (0.0012-0.0027 inch)
Second Ring 0.02-0.06 mm (0.0008-0.0023 inch)