Fuel Level Sensor: Service and Repair

Fuel Level Sensor Replacement

REMOVAL PROCEDURE

IMPORTANT: Always maintain cleanliness when servicing fuel system components.

1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Raise the vehicle. Go to Vehicle Lifting in Service Precautions.
3. Remove the fuel sender assembly.
4. Remove the fuel level sensor (8) from the modular fuel sender.

INSTALLATION PROCEDURE
1. Install the fuel level sensor (8) to modular fuel sender.
2. Install the fuel sender assembly.
3. Lower the vehicle.
4. Reconnect the negative battery cable.
5. Inspect for fuel leaks:
5.1. Turn the ignition switch ON for 2 seconds.
5.2. Turn the ignition switch OFF for 10 seconds.
5.3. Turn the ignition switch ON.
5.4. Visually inspect the fuel system for fuel leaks.