Operation CHARM: Car repair manuals for everyone.
Home >> Chevrolet >> 1999 >> Cavalier L4-2.2L VIN 4 >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Unit Repair >> Input Shaft Assemble
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Input Shaft Assemble

^ Tools Required
^ J 33374 Collar Installer





Important: Lubricate the thrust surfaces of all gears and washers prior to installation.

1. Assemble the following items for the 3rd gear:
^ The needle bearings
^ The 3rd gear
^ The blocker ring.
2. Align the inserts of the 3rd/4th synchronizer assembly with the grooves in the blocker ring:

Important: Lubricate the spline and hub interiors prior to installation.

3. Install the 3rd/4th synchronizer assembly using the J 33374. The groove on the 3rd/4th synchronizer assembly faces the input side.
4. Install the collar using the J 33374.
5. Lubricate the circumference of the collar.
6. Verify that the insert springs do not interfere with the hub.
7. Assemble the following items for the 4th gear:
^ The needle bearing
^ The blocker ring
^ The 4th gear
8. Assemble the thrust washer so that the recessed area faces the fourth gear.





Important: Lubricate the bearing interior and race surfaces prior to installation.

Important: The retainer ring on the rear bearing must face the rear of the input shaft.

9. Assemble the rear bearing using the J 33374.





10. Install the collar (1) and the stopper plate (2) using the J 33374 and a press.
pro multis · About Operation CHARM