Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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P/S Return Line Replacement

REMOVAL PROCEDURE





1. Raise and support the vehicle.
2. Remove the right side engine splash shield in order to gain access.
3. Place the drain pan under the vehicle in order to catch any draining power steering fluid.
4. Remove the return hose from the power steering gear cooler pipe.
5. Lower the vehicle.
6. Remove the drive belt.





7. Remove the inlet hose from the power steering pump.
8. Remove the inlet hose from the hose retainer.
9. Remove the inlet hose.

INSTALLATION PROCEDURE





1. Install the inlet hose.
2. Install the inlet hose to the hose retainer.
3. Install the inlet hose to the power steering pump.
4. Raise and support the vehicle.





5. Install the inlet hose to the power steering gear cooler pipe.
6. Install the right side engine splash shield.
7. Lower the vehicle.
8. Install the drive belt.
9. Fill the power steering fluid reservoir.
10. Bleed the power steering system.