Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Bank 1

REMOVAL PROCEDURE




1. Remove the air filter assembly.
2. Disconnect the reactor hose assembly from the reactor pipe by releasing the spring clamp.




3. Remove the reactor pipe assembly bolts.
4. Remove the reactor pipe assembly and gasket.

IMPORTANT: Perform this step only if the check valve needs replacement.

5. Separate the check valve from the reactor pipe by loosening the pipe locknut.

INSTALLATION PROCEDURE

NOTE: Refer to Fastener Notice in Service Precautions.




1. Skip the first step if the check valve has not been removed.
Connect the reactor pipe and check valve by installing the pipe locknut.

Tighten
Tighten the locknut to 10 N.m (89 lb in).

IMPORTANT: Clean the manifold mounting surfaces of any debris or carbon buildup. An airhole can adversely effect the vehicle emissions and driveability.

2. Install the reactor pipe and the gasket.
3. Install the reactor pipe assembly bolts.

Tighten
Tighten the bolts to 25 N.m (18 lb ft).

4. Connect the reactor hose assembly to the reactor pipe by installing the spring clamp.
5. Install the air filter box assembly.