Condenser HVAC: Service and Repair
CONDENSER REPLACEMENTREMOVAL PROCEDURE
1. Remove the air cleaner and duct assembly.
2. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
3. Remove the radiator.
4. Remove the compressor hose nut (2) from the condenser and position the line aside.
5. Remove the liquid line nut (2) from the condenser and position the line aside.
6. Remove the condenser.
7. Remove and discard the O-ring seals on the liquid and compressor lines.
INSTALLATION PROCEDURE
1. Install the condenser.
IMPORTANT: Lubricate the new O-ring seal with mineral base 525 viscosity refrigerant oil.
2. Install the new O-ring seals onto the liquid and compressor lines.
NOTE: Refer to Fastener Notice in Service Precautions.
3. Install the liquid line and nut (2) at the condenser.
Tighten
Tighten the liquid line nut to 27 N.m (20 lb ft).
4. Install the compressor hose and nut (2) to the condenser.
Tighten
Tighten the compressor hose nut to 27 N.m (20 lb ft).
5. Install the radiator.
6. Evacuate and recharge the system.
7. Inspect the system for leaks. Refer to Leak Testing.
8. Install the air cleaner and duct assembly.