Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Service Port HVAC: Service and Repair

SERVICE PORTS REPLACEMENT

REMOVAL PROCEDURE

TOOLS REQUIRED
J 39037 Octagon Socket




1. Remove the cap.
2. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Service and Repair
3. Use the J 39037 to remove the service valve.

INSTALLATION PROCEDURE

NOTE: Refer to Fastener Notice in Service Precautions.




1. Install the service valve.

Tighten
Tighten the valve to 11 N.m (98 lb in).

2. Evacuate and charge the system. Refer to Refrigerant Recovery and Recharging. Service and Repair
3. Leak test the A/C system. Refer to Leak Testing. Leak Testing
4. Install the cap.
Tighten the cap 1/4-1/2 turn after the seal washer contacts to access fitting.