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Home >> Chevrolet >> 2001 >> Cavalier L4-2.2L VIN 4 >> Repair and Diagnosis >> Heating and Air Conditioning >> Condenser HVAC >> Service and Repair
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Condenser HVAC: Service and Repair

CONDENSER REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Remove the hood latch support.
3. Remove the compressor hose assembly from the condenser.
4. Remove the evaporator tube from the condenser.
5. Remove the radiator air upper seal from the radiator.
6. Remove the condenser to radiator bolts (3).
7. Lift the condenser tabs from the clips on the radiator.

INSTALLATION PROCEDURE




1. Install the condenser to the radiator. Ensure the tabs on the condenser are completely seated in the clips on the radiator.

NOTE: Refer to Fastener Notice in Service Precautions.

2. Install the condenser to radiator bolts (3).

Tighten
Tighten the condenser bolts to 4 N.m (36 lb in).




3. Install the radiator air upper seal onto the flange on the radiator.
4. Install the evaporator tube to the condenser.
5. Install the compressor hose assembly to the condenser.
6. Install the hood latch support.
7. Evacuate and recharge the A/C system. Refer to Evaporator Tube Replacement.
8. Leak test the fittings of the component using the J 39400-A.
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