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Case: Service and Repair

Case Side Cover Seal Replacement (Automatic Transaxle-4T40-E/4T45-E)

^ Tools Required

^ J41227 Output Shaft Sleeve Remover
^ J41228 Stub Shaft Sleeve Installer
^ J41102 Axle Seal Installer

Removal Procedure

Caution: Refer to Vehicle Lifting Caution in Service Precautions.





1. Raise the vehicle.
2. Remove the drive axle assembly.
3. Use a medium screwdriver and a mallet in order to remove the case cover seal.





4. Remove the drive axle retaining clip from the output axle.





5. Use the J41227 in order to remove the sleeve from the output axle shaft.
6. Clean and inspect the seal bore.
7. Use fine sand paper in order to remove any burrs or nicks. Clean the entire area after any sanding.

Installation Procedure





1. Use the J41102 and a mallet in order to install the new case cover seal.





2. Use the J41228 in order to install a new sleeve on the output axle. Install the J41228 so that the collar is in the snap ring groove.





3. Install the axle shaft retaining clip onto the output axle.
4. Install the drive axle assembly.
5. Lower the vehicle.
6. Inspect the shaft sleeve for leaks.
7. Inspect the transmission oil level.
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