Operation CHARM: Car repair manuals for everyone.
Home >> Chevrolet >> 2002 >> Malibu V6-3.1L VIN J >> Repair and Diagnosis >> Heating and Air Conditioning >> Control Assembly >> Service and Repair
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Control Assembly: Service and Repair

REMOVAL PROCEDURE




1. Remove the IP accessory trim plate.
2. Remove the HVAC control assembly screws (1).
3. Remove the HVAC control assembly away from the IP.




4. Disconnect the vacuum hose harness connector (1) from the HVAC control assembly.
5. Disconnect the temperature actuator (2) from the HVAC control assembly
6. Disconnect the blower motor switch electrical connector (3) from the HVAC control assembly.
7. Disconnect the rear defroster control electrical connector (4) from the HVAC control assembly.

INSTALLATION PROCEDURE




1. Connect the vacuum hose harness connector (1) to the HVAC control assembly.
2. Connect the temperature actuator (2) to the HVAC control assembly.
3. Connect the blower motor switch electrical connector (3) from the HVAC control assembly.
4. Connect the rear defroster control electrical connector (4) from the HVAC control assembly.




5. Install the control assembly to the IP (2).

NOTE: Refer to Fastener Notice in Service Precautions.

6. Install the control assembly retaining screws (1).

Tighten
Tighten the control assembly screws to 2 N.m (18 lb in).

7. Install the accessory trim plate.
pro multis · About Operation CHARM